This contributed volume collects research papers, presented at the CIRP Sponsored Conference Robust Manufacturing Control: Innovative and Interdisciplinary Approaches for Global Networks (RoMaC 2012, Jacobs University, Bremen, Germany, June 18th-20th 2012). These research papers present the latest developments and new ideas focusing on robust manufacturing control for global networks. Today, Global Production Networks (i.e. the nexus of interconnected material and information flows through which products and services are manufactured, assembled and distributed) are confronted with and expected to adapt to: sudden and unpredictable large-scale changes of important parameters which are occurring more and more frequently, event propagation in networks with high degree of interconnectivity which leads to unforeseen fluctuations, and non-equilibrium states which increasingly characterize daily business. These multi-scale changes deeply influence logistic target achievement and call for robust planning and control strategies. Therefore, understanding the cause and effects of multi-scale changes in production networks is of major interest. New methodological approaches from different science disciplines are promising to contribute to a new level comprehension of network processes. Unconventional methods from biology, perturbation ecology or auditory display are gaining increasing importance as they are confronted with similar challenges. Advancements from the classical disciplines such as mathematics, physics and engineering are also becoming of continuing importance.

A state-of-the-art study of computerized control of chemical processes used in industry, this book is for chemical engineering and industrial chemistry students involved in learning the micro-macro design of chemical process systems.

From the researcher who was one of the first to identify and analyze the infamous industrial control system malware "Stuxnet," comes a book that takes a new, radical approach to making Industrial control systems safe from such cyber attacks: design the controls systems themselves to be "robust." Other security experts advocate risk management, implementing more firewalls and carefully managing passwords and access. Not so this book: those measures, while necessary, can still be circumvented. Instead, this book shows in clear, concise detail how a system that has been set up with an eye toward quality design in the first place is much more likely to remain secure and less vulnerable to hacking, sabotage or malicious control. It blends several well-established concepts and methods from control theory, systems theory, cybernetics and quality engineering to create the ideal protected system. The book's maxim is taken from the famous quality engineer William Edwards Deming, "If I had to reduce my message to management to just a few words, I'd say it all has to do with reducing variation." Highlights include: - An overview of the problem of "cyber fragility" in industrial control systems - How to make an industrial control system "robust," including principal design objectives and overall strategic planning - Why using the methods of quality engineering like the Taguchi method, SOP and UML will help to design more "armored" industrial control systems.

While there are many books on advanced control for specialists, there are few that present these topics for nonspecialists. Assuming only a basic knowledge of automatic control and signals and systems, Optimal and Robust Control: Advanced Topics with MATLAB® offers a straightforward, self-contained handbook of advanced topics and tools in automatic control. Techniques for Controlling System Performance in the Presence of Uncertainty The book deals with advanced automatic control techniques, paying particular attention to robustness—the ability to guarantee stability in the presence of uncertainty. It explains advanced techniques for handling uncertainty and optimizing the control loop. It also details analytical strategies for obtaining reduced order models. The authors then propose using the Linear Matrix Inequalities (LMI) technique as a unifying tool to solve many types of advanced control problems. Topics covered include: LQR and H-infinity approaches Kalman and singular value decomposition Open-loop balancing and reduced order models Closed-loop balancing Passive systems and bounded-real systems Criteria for stability control This easy-to-read text presents the essential theoretical background and provides numerous examples and MATLAB exercises to help the reader efficiently acquire new skills. Written for electrical, electronic, computer science, space, and automation engineers interested in automatic control, this book can also be used for self-study or for a one-semester course in robust control.

Quality control is changing along with the manufacturing environment. A series of revolutionary changes will occur in management contents, methods, capabilities, and real-time effectiveness and efficiency of management. As an essential factor in intelligent manufacturing, quality control systems require real and comprehensive innovation. Focused on new trends and developments in quality control from a worldwide perspective, this book presents the latest information on novel approaches in quality control. Its thirteen chapters cover three topics: intelligent manufacturing, robust design, and control charts.

The interest in control of nonlinear partial differential equation (PDE) sys tems has been triggered by the need to achieve tight distributed control of transport-reaction processes that exhibit highly nonlinear behavior and strong spatial variations. Drawing from recent advances in dynamics of PDE systems and nonlinear control theory, control of nonlinear PDEs has evolved into a very active research area of systems and control. This book the first of its kind- presents general methods for the synthesis of nonlinear and robust feedback controllers for broad classes of nonlinear PDE sys tems and illustrates their applications to transport-reaction processes of industrial interest. Specifically, our attention focuses on quasi-linear hyperbolic and parabolic PDE systems for which the manipulated inputs and measured and controlled outputs are distributed in space and bounded. We use geometric and Lyapunov-based control techniques to synthesize nonlinear and robust controllers that use a finite number of measurement sensors and control actuators to achieve stabilization of the closed-loop system, output track ing, and attenuation of the effect of model uncertainty. The controllers are successfully applied to numerous convection-reaction and diffusion-reaction processes, including a rapid thermal chemical vapor deposition reactor and a Czochralski crystal growth process. The book includes comparisons of the proposed nonlinear and robust control methods with other approaches and discussions of practical implementation issues.

The approaches to design process plants described in this book lead to process designs which require 30-40% less capital than usual. The book is unique since it is the first comprehensive work addressing both the total process design and operational approach. Technological developments during the last decade made the design of really competitive processes possible. Mechanical developments have resulted in reliable and robust equipment. Process developments have created opportunities to minimize the amount of equipment; furthermore, different logistic approaches, integration of process functionality and intensification of the unit operations are possible. Computer and control technology allows remote-control operation and first pass prime production. In this work design philosophies are discussed and their implementation is shown as a structured approach for planned and existing plants. Numerous examples are presented to illustrate what simple design can create. The work is intended for experienced engineers and managers involved in process design, control design and operation, but is also interesting for students. Project engineers and managers have to apply these new approaches to achieve competitive processes. "A process plant should meet the simplicity and robustness of a household refrigerator." This book has been written to allow to achieve this aim. "Chairman of the Judges Award" from IChemE 2003

Robust and Adaptive Control shows the reader how to produce consistent and accurate controllers that operate in the presence of uncertainties and unforeseen events. Driven by aerospace applications the focus of the book is primarily on continuous-dynamical systems. The text is a three-part treatment, beginning with robust and optimal linear control methods and moving on to a self-contained presentation of the design and analysis of model reference adaptive control (MRAC) for nonlinear uncertain dynamical systems. Recent extensions and modifications to MRAC design are included, as are guidelines for combining robust optimal and MRAC controllers. Features of the text include: · case studies that demonstrate the benefits of robust and adaptive control for piloted, autonomous and experimental aerial platforms; · detailed background material for each chapter to motivate theoretical developments; · realistic examples and simulation data illustrating key features of the methods described; and · problem solutions for instructors and MATLAB® code provided electronically. The theoretical content and practical applications reported address real-life aerospace problems, being based on numerous transitions of control-theoretic results into operational systems and airborne vehicles that are drawn from the authors’ extensive professional experience with The Boeing Company. The systems covered are challenging, often open-loop unstable, with uncertainties in their dynamics, and thus requiring both persistently reliable control and the ability to track commands either from a pilot or a guidance computer. Readers are assumed to have a basic understanding of root locus, Bode diagrams, and Nyquist plots, as well as linear algebra, ordinary differential equations, and the use of state-space methods in analysis and modeling of dynamical systems. Robust and Adaptive Control is intended to methodically teach senior undergraduate and graduate students how to construct stable and predictable control algorithms for realistic industrial applications. Practicing engineers and academic researchers will also find the book of great instructional value.

Robust Industrial Control Systems: Optimal Design Approach for Polynomial Systems presents a comprehensive introduction to the use of frequency domain and polynomial system design techniques for a range of industrial control and signal processing applications. The solution of stochastic and robust optimal control problems is considered, building up from single-input problems and gradually developing the results for multivariable design of the later chapters. In addition to cataloguing many of the results in polynomial systems needed to calculate industrial controllers and filters, basic design procedures are also introduced which enable cost functions and system descriptions to be specified in order to satisfy industrial requirements. Providing a range of solutions to control and signal processing problems, this book: * Presents a comprehensive introduction to the polynomial systems approach for the solution of H_2 and H_infinity optimal control problems. * Develops robust control design procedures using frequency domain methods. * Demonstrates design examples for gas turbines, marine systems, metal processing, flight control, wind turbines, process control and manufacturing systems. * Includes the analysis of multi-degrees of freedom controllers and the computation of restricted structure controllers that are simple to implement. * Considers time-varying control and signal processing problems. * Addresses the control of non-linear processes using both multiple model concepts and new optimal control solutions. Robust Industrial Control Systems: Optimal Design Approach for Polynomial Systems is essential reading for professional engineers requiring an introduction to optimal control theory and insights into its use in the design of real industrial processes. Students and researchers in the field will also find it an excellent reference tool.

Robust Control of Robots bridges the gap between robust control theory and applications, with a special focus on robotic manipulators. It is divided into three parts: robust control of regular, fully-actuated robotic manipulators; robust post-failure control of robotic manipulators; and robust control of cooperative robotic manipulators. In each chapter the mathematical concepts are illustrated with experimental results obtained with a two-manipulator system. They are presented in enough detail to allow readers to implement the concepts in their own systems, or in Control Environment for Robots, a MATLAB®-based simulation program freely available from the authors. The target audience for Robust Control of Robots includes researchers, practicing engineers, and graduate students interested in implementing robust and fault tolerant control methodologies to robotic manipulators.