The approaches to design process plants described in this book lead to process designs which require 30-40% less capital than usual. The book is unique since it is the first comprehensive work addressing both the total process design and operational approach. Technological developments during the last decade made the design of really competitive processes possible. Mechanical developments have resulted in reliable and robust equipment. Process developments have created opportunities to minimize the amount of equipment; furthermore, different logistic approaches, integration of process functionality and intensification of the unit operations are possible. Computer and control technology allows remote-control operation and first pass prime production. In this work design philosophies are discussed and their implementation is shown as a structured approach for planned and existing plants. Numerous examples are presented to illustrate what simple design can create. The work is intended for experienced engineers and managers involved in process design, control design and operation, but is also interesting for students. Project engineers and managers have to apply these new approaches to achieve competitive processes. "A process plant should meet the simplicity and robustness of a household refrigerator." This book has been written to allow to achieve this aim. "Chairman of the Judges Award" from IChemE 2003

An Applied Guide to Process and Plant Design, 2nd edition, is a guide to process plant design for both students and professional engineers. The book covers plant layout and the use of spreadsheet programs and key drawings produced by professional engineers as aids to design; subjects that are usually learned on the job rather than in education. You will learn how to produce smarter plant design through the use of computer tools, including Excel and AutoCAD, "What If Analysis, statistical tools, and Visual Basic for more complex problems. The book also includes a wealth of selection tables, covering the key aspects of professional plant design which engineering students and early-career engineers tend to find most challenging. Professor Moran draws on over 20 years' experience in process design to create an essential foundational book ideal for those who are new to process design, compliant with both professional practice and the IChemE degree accreditation guidelines. - Includes new and expanded content, including illustrative case studies and practical examples - Explains how to deliver a process design that meets both business and safety criteria - Covers plant layout and the use of spreadsheet programs and key drawings as aids to design - Includes a comprehensive set of selection tables, covering aspects of professional plant design which early-career designers find most challenging

Process Plant Design An introductory practical guide to process plant design for students of chemical engineering and practicing chemical engineers. Process Plant Design provides an introductory practical guide to the subject for undergraduate and postgraduate students of chemical engineering, and practicing chemical engineers. Process Plant Design starts by presenting general background from the early stages of chemical process projects and moves on to deal with the infrastructure required to support the operation of process plants. The reliability, maintainability and availability issues addressed in the text are important for process safety, and the avoidance of high maintenance costs, adverse environmental impact, and unnecessary process breakdowns that might prevent production targets being achieved. A practical approach is presented for the systematic synthesis of process control schemes, which has traditionally received little attention, especially when considering overall process control systems. The development of preliminary piping and instrumentation diagrams (P&IDs) is addressed, which are key documents in process engineering. A guide is presented for the choice of materials of construction, which affects resistance to corrosion, mechanical design and the capital cost of equipment. Whilst the final mechanical design of vessels and equipment is normally carried out by specialist mechanical engineers, it is still necessary for process designers to have an understanding of mechanical design for a variety of reasons. Finally, Process Plant Design considers layout, which has important implications for safety, environmental impact, and capital and operating costs. To aid reader comprehension, Process Plant Design features worked examples throughout the text. Process Plant Design is a valuable resource on the subject for advanced undergraduate and postgraduate students of chemical engineering, as well as practicing chemical engineers working in process design. The text is also useful for industrial disciplines related to chemical engineering working on the design of chemical processes.

Inherently Safer Design, Volume Seven in this ongoing series, highlights new advances in chemical engineering, with interesting chapters that provide an Introduction to Inherently Safer Design (ISD), ISD Fundamentals, History of ISD, ISD Life Cycle Considerations, ISD Indices, ISD and Human Factors, Conceptual and Practical Applications of ISD, Challenges to ISD Application, ISD Regulatory Requirements, ISD Case Studies, Risk-based ISD, ISD and Digitalization. ISD and Inherently Safer Operation (ISO), and the Future of ISD. - Provides the authority and expertise of leading contributors from an international board of authors - Presents the latest release in the Inherently Safer Design series - Updated release includes the latest information on the Methods in Chemical Process Safety

Product and Process Design: Driving Innovation is a comprehensive textbook for students and industrial professionals. It treats the combined design of innovative products and their innovative manufacturing processes, providing specific methods for BSc, MSc, PDEng and PhD courses. Students, industrial innovators and managers are guided through all design steps in all innovation stages (discovery, concept, feasibility, development, detailed engineering, and implementation) to successfully obtain novel products and their novel processes. The authors’ decades of innovation experience in industry, as well as in teaching BSc, MSc, and post-academic product and process design courses, thereby including the latest design publications, culminate in this book.

Process Understanding is the underpinning knowledge that allows the manufacture of chemical entities to be carried out routinely, robustly and to the required standard of quality. This area has gained in importance over the last few years, particularly due to the recent impetus from the USA`s Food and Drug Administration. This book covers the multidisciplinary aspects required for successful process design, safety, modeling, scale-up, PAT, pilot plant implementation, plant design as well the rapidly expanding area of outsourcing. In discussing what process understanding means to different disciplines and sectors throughout a product`s life cycle, this handbook and ready reference reveals the factors important to the development and manufacture of chemicals. The book focuses on the fundamental scientific understanding necessary. for a smoother technical transfer between the disciplines, leading to more effective and effi cient process development and manufacturing. A range of case studies are used to exemplify and illustrate the main issues raised. As a result, readers will appreciate that process understanding can deliver a real competitive advantage within the pharmaceuticals and fine chemicals industry. This book serves as an aid to meeting the stringent regulations required by the relevant authorities through demonstrable understanding of the underlying science.

The proposed book will be divided into three parts. The chapters in Part I provide an overview of certain aspect of process retrofitting. The focus of Part II is on computational techniques for solving process retrofit problems. Finally, Part III addresses retrofit applications from diverse process industries. Some chapters in the book are contributed by practitioners whereas others are from academia. Hence, the book includes both new developments from research and also practical considerations. Many chapters include examples with realistic data. All these feature make the book useful to industrial engineers, researchers and students.

This book presents a comprehensive coverage of fundamentals, latest technologies and industrial applications of Waste Heat Recovery (WHR) in process industries. Simple and effective WHR techniques are illustrated with industrial examples, to help readers to identify, calculate and develop heat recovery potential in their processes. Key benefits of WHR projects, which are useful for developing successful WHR business cases, are demonstrated. Special emphasis is given towards major technical risks and mitigation plans, for implementing sound WHR projects. Techniques for reaping benefits of WHR projects for longer periods are also outlined. Applying these techniques with an understanding of the principles explained in this book, and taking cues from the examples and suggestions, the reader will be able to realise sustained benefits in their process.Solution manual is provided for free to instructors who adopt this textbook. Please send your request to [email protected].

This comprehensive book approaches sustainability from two directions, the reduction of pollution and the maintaining of existing resources, both of which are addressed in a thorough examination of the main chemical processes and their impact. Divided into five sections, each introduced by a leading expert in the field, the book takes the reader through the various types of chemical processes, demonstrating how we must find ways to lower the environmental cost (of both pollution and contributions to climate change) of producing chemicals. Each section consists of several chapters, presenting the latest facts and opinion on the methodologies being adopted by the chemical industry to provide a more sustainable future. A follow-up to Materials for a Sustainable Future (Royal Society of Chemistry 2012), this book will appeal to the same broad readership - industrialists and investors; policy makers in local and central governments; students, teachers, scientists and engineers working in the field; and finally editors, journalists and the general public who need information on the increasingly popular concepts of sustainable living.

The leading resource on ozone technology, this book contains everything from chemical basics to technical and economic concerns. The text has been updated to include the latest developments in water treatment and industrial processes. Following an introduction, the first part looks at toxicology, reaction mechanisms and full-scale applications, while Part B covers experimental design, equipment and analytical methods, mass transfer, reaction kinetics and the application of ozone in combined processes.