Pulling together information previously scattered throughout numerous research articles into one detailed resource, this book connects the fundamentals of structure formation during solidification with the practically observed structure and defect patterns in billets and ingots. The author examines the formation of a structure, properties, and defects in the as-cast material in tight correlation to the physical phenomena involved in the solidification and the process parameters. Compiling recent results and data, the book discusses the fundamentals of solidification together with metallurgical and technological aspects of DC casting. It gives new insight and perspective into DC casting research.

Fundamentals of Aluminium Metallurgy: Recent Advances updates the very successful book Fundamentals of Aluminium Metallurgy. As the technologies related to casting and forming of aluminum components are rapidly improving, with new technologies generating alternative manufacturing methods that improve competitiveness, this book is a timely resource. Sections provide an overview of recent research breakthroughs, methods and techniques of advanced manufacture, including additive manufacturing and 3D printing, a comprehensive discussion of the status of metalcasting technologies, including sand casting, permanent mold casting, pressure diecastings and investment casting, and recent information on advanced wrought alloy development, including automotive bodysheet materials, amorphous glassy materials, and more. Target readership for the book includes PhD students and academics, the casting industry, and those interested in new industrial opportunities and advanced products. - Includes detailed and specific information on the processing of aluminum alloys, including additive manufacturing and advanced casting techniques - Written for a broad ranging readership, from academics, to those in the industry who need to know about the latest techniques for working with aluminum - Comprehensive, up-to-date coverage, with the most recent advances in the industry

J. G. (Gil) Kaufman is currently president of his consulting company, Kaufman Associates.

Zusammenfassung: The Light Metals symposia at the TMS Annual Meeting & Exhibition present the most recent developments, discoveries, and practices in primary aluminum science and technology. The annual Light Metals volume has become the definitive reference in the field of aluminum production and related light metal technologies. The 2024 collection includes contributions from the following symposia: · Alumina & Bauxite · Aluminum Alloys: Development and Manufacturing · Aluminum Reduction Technology · Electrode Technology for Aluminum Production · Melt Processing, Casting and Recycling · Scandium Extraction and Use in Aluminum Alloys

Aluminum–Lithium Alloys: Process Metallurgy, Physical Metallurgy, and Welding provides theoretical foundations of the technological processes for melting, casting, forming, heat treatment, and welding of Al–Li alloys. It contains a critical survey of the research in the field and presents data on commercial Al–Li alloys, their phase composition, microstructure, and heat treatment of the ingots, sheets, forgings, and welds of Al–Li alloys. It details oxidation kinetics, protective alloying, hydrogen in Al–Li alloys, and crack susceptibility. It also discusses grain structure and solidification, as well as structural and mechanical properties. The book is illustrated with examples of Al–Li alloy applications in aircraft structures. Based on the vast experience of the coauthors, the book presents recommendations on solving practical problems involved with melting and casting ingots, welding of Al–Li alloys, and producing massive stampings for welded products. Provides comprehensive coverage of Al–Li alloys, not available in any single source. Presents research that is at the basis of the production technology for of ingots and products made of Al–Li alloys. Combines basic science with applied research, including upscaling and industrial implementation. Covers welding of Al–Li alloys in detail. Discusses gas and alkali-earth impurities in Al–Li alloys. Describes technological recommendations on casting and deformation of Al–Li alloys.

The book contains the proceedings of the honorary symposium “Advances in the Science and Engineering of Casting Solidification” (TMS2015, Orlando, Florida, March 15-19, 2015) held in honor of Professor Doru Michael Stefanescu, Emeritus Professor, Ohio State University and the University of Alabama, USA. The book encompasses the following four areas: (1) Solidification processing: theoretical and experimental investigations of solidification processes including castings solidification, directional solidification of alloys, electromagnetic stirring, ultrasonic cavitation, mechanical vibration, active cooling and heating, powder bed-electron beam melting additive manufacturing, etc. for processing of metals, polymers and composite materials; (2) Microstructure Evolution: theoretical and experimental studies related to microstructure evolution of materials including prediction of solidification-related defects and particle pushing/engulfment aspects; (3) Novel Casting and Molding Processes: modeling and experimental aspects including high pressure die casting, permanent casting, centrifugal casting, low pressure casting, 3D silica sand mold printing, etc.; and (4) Cast Iron: all aspects related to cast iron characterization, computational and analytical modeling, and processing.

Direct-chill casting is the major production route for wrought aluminium and magnesium alloys that are later deformed (rolled, extruded, forged) to the final products. To aid in this process, this book provides comprehensive coverage on topics such as the history of process development in this field, industrial applications, including vertical and horizontal casting, melt preparation, fundamentals of solidification in DC casting, and more. The first book targeted for the industrial researcher and practitioner, it pulls together the practice and process of physics with the goal of improving process performance.

Aluminium is an important metal in manufacturing, due to its versatile properties and the many applications of both the processed metal and its alloys in different industries. Fundamentals of aluminium metallurgy provides a comprehensive overview of the production, properties and processing of aluminium, and its applications in manufacturing industries.Part one discusses different methods of producing and casting aluminium, covering areas such as casting of alloys, quality issues and specific production methods such as high-pressure diecasting. The metallurgical properties of aluminium and its alloys are reviewed in Part two, with chapters on such topics as hardening, precipitation processes and solute partitioning and clustering, as well as properties such as fracture resistance. Finally, Part three includes chapters on joining, laser sintering and other methods of processing aluminium, and its applications in particular areas of industry such as aerospace.With its distinguished editor and team of expert contributors, Fundamentals of aluminium metallurgy is a standard reference for researchers in metallurgy, as well as all those involved in the manufacture and use of aluminium products. - Provides a comprehensive overview of the production, properties and processing of aluminium, and its applications in manufacturing industries - Considers many issues of central importance in aluminium production and utilization considering quality issues and design for fatigue growth resistance - Metallurgical properties of aluminium and its alloys are further explored with particular reference to work hardening and applications of industrial alloys

This important book summarises the wealth of recent research on our understanding of process-property relationships in wrought magnesium alloys and the way this understanding can be used to develop a new generation of alloys for high-performance applications.After an introductory overview of current developments in wrought magnesium alloys, part one reviews fundamental aspects of deformation behaviour. These chapters are the building blocks for the optimisation of processing steps covered in part two, which discusses casting, extrusion, rolling and forging technologies. The concluding chapters cover applications of wrought magnesium alloys in automotive and biomedical engineering.With its distinguished editors, and drawing on the work of leading experts in the field, Advances in wrought magnesium alloys is a standard reference for those researching, manufacturing and using these alloys. - Summarises recent research on our understanding of process-property relationships in wrought magnesium alloys - Discusses the way this understanding can be used to develop a new generation of alloys for high-performance applications - Reviews casting, extrusion, rolling and forging technologies, fundamental aspects of deformation behaviour, and applications of wrought magnesium alloys in automotive and biomedical engineering

This collection encompasses the following four areas: (1) Solidification processing: theoretical and experimental investigations of solidification processes including castings solidification, directional solidification of alloys, electromagnetic stirring, ultrasonic cavitation, mechanical vibration, active cooling and heating, powder bed-electron beam melting additive manufacturing, etc. for processing of metals, polymers and composite materials; (2) Microstructure Evolution: theoretical and experimental studies related to microstructure evolution of materials including prediction of solidification-related defects and particle pushing/engulfment aspects; (3) Novel Casting and Molding Processes: modeling and experimental aspects including high pressure die casting, permanent casting, centrifugal casting, low pressure casting, 3D silica sand mold printing, etc.; and (4) Cast Iron: all aspects related to cast iron characterization, computational and analytical modeling, and processing.