J. G. (Gil) Kaufman is currently president of his consulting company, Kaufman Associates.

Casting Aluminum Alloys, Second Edition, the follow up to the fall 2007 work on the structure, properties, thermal resistance, corrosion and fatigue of aluminum alloys in industrial manufacturing, discusses findings from the past decade, including sections on new casting alloys, novel casting technologies, and new methods of alloys design. The book also includes other hot topics, such as the implementation of computational technologies for the calculation of phase equilibria and thermodynamic properties of alloys, the development of software for calculation of diffusion processes in aluminum alloys, computational modeling of solidification microstructure and texture evolution of multi-component aluminum materials. In addition to changes in computational predictive abilities, there is a review of novel casting aluminum alloy compositions and properties, as well as descriptions of new casting technologies and updates to coverage on the mechanical properties of aluminum casting alloys. - Presents a discussion of thermodynamic calculations used for assessing non-equilibrium solidifications of casting aluminum alloys - Expands coverage of mathematical models for alloy mechanical properties, helping facilitate the selection of the best prospective candidate for new alloy development - Contains a new section that describes the self-consistent evaluation of phase equilibria and thermodynamic properties of aluminum alloys

This practical guide to product and process engineering of various aluminum castings emphasizes process and material characteristics; product-process-alloy integration; manufacturing aspects of aluminum casting; product design features; tooling design, feeding and gating design; product quality needs and specifications; and more.

Comprehensive information for the American aluminium industry Collective effort of 53 recognized experts on aluminium and aluminium alloys Joint venture by world renowned authorities-the Aluminium Association Inc. and American Society for Metals. The completely updated source of information on aluminium industry as a whole rather than its individual contributors. this book is an opportunity to gain from The knowledge of the experts working for prestigious companies such as Alcoa, Reynolds Metals Co., Alcan International Ltd., Kaiser Aluminium & Chemical Corp., Martin Marietta Laboratories and Anaconda Aluminium Co. It took four years of diligent work to complete this comprehensive successor to the classic volume, Aluminium, published by ASM in 1967. Contents: Properties of Pure Aluminum Constitution of Alloys Microstructure of Alloys Work Hardening Recovery, Recrystalization and Growth Metallurgy of Heat Treatment and General Principles of Precipitation Hardening Effects of Alloying Elements and Impurities on Properties Corrosion Behaviour Properties of Commercial Casting Alloys Properties of Commercial Wrought Alloys Aluminum Powder and Powder Metallurgy Products.

Casting Aluminum Alloys summarizes research conducted at Moscow Institute of Steel and Alloy during many decades in part together with Alcoa Inc. The research covered areas of the structure, properties, thermal resistance, corrosion and fatigue of aluminum alloys in industrial manufacturing. - Emphasis on interconnection among phase equilibria, thermodynamics and microstructure of alloys - Systematic overview of all phase diagrams with Al that are important for the development of casting aluminium alloys - Diagrams ("processing windows") of important technological properties such as castability, molten metal fluidity, tendency to hot pre-solidification cracking, porosity - Mathematical models for alloy mechanical properties facilitating the down-selection of best prospect candidates for new alloy development - New principles of design of eutectic casting aluminium alloys - Examples of successful novel casting alloy development, including alloys for high-strength applications, alloys with transition metals, and novel alloys utilizing aluminium scrap

Aluminium is an important metal in manufacturing, due to its versatile properties and the many applications of both the processed metal and its alloys in different industries. Fundamentals of aluminium metallurgy provides a comprehensive overview of the production, properties and processing of aluminium, and its applications in manufacturing industries.Part one discusses different methods of producing and casting aluminium, covering areas such as casting of alloys, quality issues and specific production methods such as high-pressure diecasting. The metallurgical properties of aluminium and its alloys are reviewed in Part two, with chapters on such topics as hardening, precipitation processes and solute partitioning and clustering, as well as properties such as fracture resistance. Finally, Part three includes chapters on joining, laser sintering and other methods of processing aluminium, and its applications in particular areas of industry such as aerospace.With its distinguished editor and team of expert contributors, Fundamentals of aluminium metallurgy is a standard reference for researchers in metallurgy, as well as all those involved in the manufacture and use of aluminium products. - Provides a comprehensive overview of the production, properties and processing of aluminium, and its applications in manufacturing industries - Considers many issues of central importance in aluminium production and utilization considering quality issues and design for fatigue growth resistance - Metallurgical properties of aluminium and its alloys are further explored with particular reference to work hardening and applications of industrial alloys

Charcoal Foundry, the first book in the "Metal Working Shop From Scrap Series", gives you plans for building a metal melting furnace and instructions on basic pattern making and molding. All the information needed to set up a foundry in your work shop can be found in this book. Simply stated, if you can build a sand castle or make a mud pie, you can make a sand mold to produce castings for your metal shop projects. The main ingredient in these projects is scrap aluminum and pot metal. The only tools you need to get started are ordinary home shop hand tools, many of which are probably already in your possession. Much of the remainder is found as salvage or cast-off and little expense need be involved. The charcoal foundry is simple to build and operate and the initial cost is so low that it can be in the reach of nearly anyone. And the fundamentals of pattern-making and molding are easily understood and mastered. Once you have built the charcoal foundry and the metal lathe in book 2, there is little beyond your reach by way of shop equipment. Build as large or small as you wish and you are your own parts supply company. If you already have some machine shop equipment, you will find that adding a foundry to your shop greatly expands your capacity. Being able to produce your own castings for accessories and equipment is a great advantage. Design your own, make a copy or follow a plan. It's easy when you're in control and can produce your own castings.

Continuous casting of non-ferrous metals has been practised for well over 100 years. It has many advantages over static ingot and book mould casting, the most important being improved yield, reduced energy consumption and reduction of manpower, with a consequent reduction in cost. This book shows how the prrocess can be used in an engineering environment for casting a wide range of copper based alloys and precious metals, including gold and silver, and selected nickel alloys.