The goal of this book is to familiarize professionals, researchers, and students with the basics of the Diamond Turn Machining Technology and the various issues involved. The book provides a comprehensive knowledge about various aspects of the technology including the background, components of the machine, mechanism of material removal, application areas, relevant metrology, and advances taking place in this domain. Solved and unsolved examples are provided in each of the areas which will help the readers to practice and get familiarized with that particular area of the Diamond Turn Machining process.

The goal of this book is to familiarize professionals, researchers, and students with the basics of the Diamond Turn Machining Technology and the various issues involved. The book provides a comprehensive knowledge about various aspects of the technology including the background, components of the machine, mechanism of material removal, application areas, relevant metrology, and advances taking place in this domain. Solved and unsolved examples are provided in each of the areas which will help the readers to practice and get familiarized with that particular area of the Diamond Turn Machining process.

This book presents an in-depth study and elucidation on the mechanisms of the micro-cutting process, with particular emphasis and a novel viewpoint on materials characterization and its influences on ultra-precision machining. Ultra-precision single point diamond turning is a key technology in the manufacture of mechanical, optical and opto-electronics components with a surface roughness of a few nanometers and form accuracy in the sub-micrometric range. In the context of subtractive manufacturing, ultra-precision diamond turning is based on the pillars of materials science, machine tools, modeling and simulation technologies, etc., making the study of such machining processes intrinsically interdisciplinary. However, in contrast to the substantial advances that have been achieved in machine design, laser metrology and control systems, relatively little research has been conducted on the material behavior and its effects on surface finish, such as the material anisotropy of crystalline materials. The feature of the significantly reduced depth of cut on the order of a few micrometers or less, which is much smaller than the average grain size of work-piece materials, unavoidably means that conventional metal cutting theories can only be of limited value in the investigation of the mechanisms at work in micro-cutting processes in ultra-precision diamond turning.

Hybrid Machining: Theory, Methods, and Case Studies covers the scientific fundamentals, techniques, applications and real-world descriptions of emerging hybrid machining technology. This field is advancing rapidly in industrial and academic contexts, creating a great need for the fundamental and technical guidance that this book provides. The book includes discussions of basic concepts, process design principles, standard hybrid machining processes, multi-scale modeling approaches, design, on-machine metrology and work handling systems. Readers interested in manufacturing systems, product design or machining technology will find this one-stop guide to hybrid machining the ideal reference. - Includes tables of recommended processing parameters for key engineering materials/products for each hybrid machining process - Provides case studies covering real industrial applications - Explains how to use multiscale modeling for hybrid machining

The realm of ultra precision mechanisms, for example in controlling motion to small fractions of a micrometer, is encroaching into many fields of technology. This book aims to provide a bridge for those moving from either an engineering or physics background towards the challenges offered by ultraprecision mechanisms. Using case study examples, this book provides a guide to basic techniques and gives technical, analytical and practical information.

This book presents selected, peer-reviewed proceedings of the 3rd International Conference on Material, Machines and Methods for Sustainable Development (MMMS2022), held in the city of Can Tho, Vietnam, from 10 to 13 November 2022. The purpose of the conference is to explore and ensure an understanding of the critical aspects contributing to sustainable development with a focus on advanced mechanical engineering, automation, materials, machines and methods. The contributions published in this book come from authors representing universities, research institutes and industrial companies and reflect the results of a very broad spectrum of research, from micro- and nanoscale materials design and processing, to mechanical engineering technology in industry. Many of the contributions selected for these proceedings focus on materials modeling, eco-material processes and mechanical manufacturing. Volume 1 of this book focuses on topics dedicated to advanced materials and manufacturing technologies, ranging from synthesis of new materials to sustainable development manufacturing technology.

This book provides readers with the fundamental, analytical, and quantitative knowledge of machining process planning and optimization based on advanced and practical understanding of machinery, mechanics, accuracy, dynamics, monitoring techniques, and control strategies that they need to understanding machining and machine tools. It is written for first-year graduate students in mechanical engineering, and is also appropriate for use as a reference book by practicing engineers. It covers topics such as single and multiple point cutting processes; grinding processes; machine tool components, accuracy, and metrology; shear stress in cutting, cutting temperature and thermal analysis, and machine tool chatter. The second section of the book is devoted to “Non-Traditional Machining,” where readers can find chapters on electrical discharge machining, electrochemical machining, laser and electron beam machining, and biomedical machining. Examples of realistic problems that engineers are likely to face in the field are included, along with solutions and explanations that foster a didactic learning experience.

Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. - Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry - Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels - Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity

This book provides the knowledge and insight into the fundamental aspects of Electric Discharge Machining (EDM) processes and various hybrid machining technologies derived to improve the machining efficiencies. Fundamental theory of material removal, recent research trends and future research directions have been covered in each chapter. After explaining EDM, Dry and Near-dry EDM processes, Electrochemical Spark Machining, Arc Machining processes, Electric Discharge Hybrid-Turning processes, Electrical Discharge Grinding, Electric Discharge Milling, and various assisted EDM processes have been discussed. Finally, modeling and simulation of hybrid machining processes are also included. The book reflects the recent developments and trends in electric discharge hybrid machining processes. It covers in detail the basics of EDM, various hybrid and assistive technologies in EDM. It includes the updated discussion on the significance of process parameters in various hybrid EDM processes. An overview of modelling and simulation of hybrid EDM process is provided. This book is aimed at Graduate students, researchers in manufacturing engineering, production engineering, and materials engineering.