This book presents the fundamentals of iron and steel making, including the physical chemistry, thermodynamics and key concepts, while also discussing associated problems and solutions. It guides the reader through the production process from start to finish, covers the raw materials, and addresses the types of processes and reactions involved in both conventional and alternative methods. Though primarily intended as a textbook for students of metallurgical engineering, the book will also prove a useful reference for professionals and researchers working in this area.

This book promotes understanding of the raw material selection, refractory design, tailor-made refractory developments, refractory properties, and methods of application. It provides a complete analysis of modern iron and steel refractories. It describes the daily demands on modern refractories and describes how these needs can be addressed or improved upon to help achieve the cleanest and largest yields of iron and steel. The text contains end-of-chapter summaries to help reinforce difficult concepts. It also includes problems at the end of chapters to confirm the reader's understanding of topics such as hoop stress modeling in steel ladle and vessels, establishment of thermal gradient modeling , refractory corrosion dynamics, calculation of Blast furnace trough dimension based on thermal modeling, to name a few. Led by editors with backgrounds in both academia and industry, this book can be used in college courses, as a reference for industry professionals, and as an introduction to the technology for those making the transition to industry. Stands as a comprehensive introduction to the science and technology of modern steel and iron-making refractories that examines the processes, construction, and potential improvement of refractory performance and sustainability; Serves as a versatile resource appropriate for all levels, from the student to industry novices to professionals; Reinforces difficult-to-grasp concepts with end-of-chapter summaries; Maximizes reader understanding of key topics, such as refractory selection for steel ladle and vessels, and their corrosion dynamics, with real life problems.

This authoritative account covers the entire spectrum from iron ore to finished steel. It begins by tracing the history of iron and steel production, right from the earlier days to today’s world of oxygen steelmaking, electric steelmaking, secondary steelmaking and continuous casting. The physicochemical fundamental concepts of chemical equilibrium, activity-composition relationships, and structure-properties of molten metals are introduced before going into details of transport phenomena, i.e. kinetics, mixing and mass transfer in ironmaking and steelmaking pro-cesses. Particular emphasis is laid on the understanding of the fundamental principles of the processes and their application to the optimisation of actual processes. Modern developments in blast furnaces, including modelling and process control are discussed along with an introduction to the alternative methods of ironmaking. In the area of steelmaking, BOF plant practice including pre-treatment of hot metal, metallurgical features of oxygen steelmaking processes, and their control form part of the book. It also covers basic open hearth, electric arc furnace and stainless steelmaking, before discussing the area of casting of liquid steel—ingot casting, continuous casting and near net shape casting. The book concludes with a chapter on the status of the ironmaking and steelmaking in India. In line with the application of theoretical principles, several worked-out examples dealing with fundamental principles as applied to actual plant situations are presented. The book is primarily intended for undergraduate and postgraduate students of metallurgical engineering. It would also be immensely useful to researchers in the area of iron and steel.

This book describes improvements in the iron and steel making process in the past few decades. It also presents new and improved solutions to producing high quality products with low greenhouse emissions. In addition, it examines legislative regulations regarding greenhouse emissions all around the world and how to control these dangerous emissions in iron and steel making plants.

Metals are still the most widely used structural materials in the manufacture of products and structures. Their properties are extremely dependent on the processes they undergo to form the final product. Successful manufacturing therefore depends on a detailed knowledge of the processing of the materials involved. This highly illustrated book provides that knowledge.Metal processing is a technical subject requiring a quantitative approach. This book illustrates this approach with real case studies derived from industry. - Real industrial case studies - Quantitative approach - Challenging student problems

Veins of iron run deep in the history of America. Iron making began almost as soon as European settlement, with the establishment of the first ironworks in colonial Massachusetts. Yet it was Great Britain that became the Atlantic world’s dominant low-cost, high-volume producer of iron, a position it retained throughout the nineteenth century. It was not until after the Civil War that American iron producers began to match the scale and efficiency of the British iron industry. In Mastering Iron, Anne Kelly Knowles argues that the prolonged development of the US iron industry was largely due to geographical problems the British did not face. Pairing exhaustive manuscript research with analysis of a detailed geospatial database that she built of the industry, Knowles reconstructs the American iron industry in unprecedented depth, from locating hundreds of iron companies in their social and environmental contexts to explaining workplace culture and social relations between workers and managers. She demonstrates how ironworks in Alabama, Maryland, Pennsylvania, and Virginia struggled to replicate British technologies but, in the attempt, brought about changes in the American industry that set the stage for the subsequent age of steel. Richly illustrated with dozens of original maps and period art work, all in full color, Mastering Iron sheds new light on American ambitions and highlights the challenges a young nation faced as it grappled with its geographic conditions.

The steelmaking industry and its customers have benefited enormously from the many significant technological advances of the last thirty years. As their customers become ever more quality conscious, however, steelmakers must continue their efforts to minimize harmful impurities, minimize as well as modify harmful nonmetallic inclusions and achieve

Continuous casting of steel has become a widely used process and an important step in steel production. The worldwide share of continuously cast steel has increased significantly in the last 25 years or so. However, concurrent with this increase in production levels are stringent quality requirements that have become crucial in the face of progressively increasing machine throughputs and larger product dimensions. As a result, steel cleanliness and strict composition control are now the primary concern of steelmakers.The tundish is the last metallurgical vessel through which molten metal flows before solidifying in the continuous casting mold. During the transfer of metal through the tundish, molten steel interacts with refractories, slag, and the atmosphere. Thus, the proper design and operation of a tundish are important for delivering steel of strict composition and quality. This pioneering book is the first of its kind to cover all aspects of tundish technology, ranging from fundamental aspects and theory necessary for understanding the basic concepts of tundish operations to operational aspects of the tundish. Written by internationally recognized experts in continuous casting technology in general and tundish technology in particular, this book is sufficiently fundamental to serve as a graduate-level textbook on process metallurgy or as an important reference for metallurgical researchers; at the same time, it is comprehensive enough to contribute to the understanding of scientists and engineers engaged in research and development in the steel industry.

Principles of Metal Refining and Recycling provides a self-contained introduction to the field of purification and recycling of metals. The scientific principles in the treatment of the various metals are the same. The importance of using a clean and properly alloyed metal is described in detail. The text covers thermodynamics, physical and transport properties, mixing, mass transfer and numerical models. It describes methods for removal of dissolved impurity elements, particles, and inclusions. It considers important aspects of the solidification process, remelting and adding of alloys. Recycling, future challenges and specific processes for each metal are discussed in detail. The book is a greatly extended update of the 1992 book Principles of Metal Refining by T. Abel Engh. It includes in particular the subjects of metal recycling, ferrous and non-ferrous metal refining, and metalloids like silicon.