Proceedings containing 231 manuscripts that were submitted and approved for the 13th biennial worldwide refractories congress recognized as the Unified International Technical Conference on Refractories(UNITECR), held September 10-13, 2013.

Process metallurgy provides academics with the fundamentals of the manufacturing of metallic materials, from raw materials into finished parts or products. Coverage is divided into three volumes, entitled Process Fundamentals, encompassing process fundamentals, extractive and refining processes, and metallurgical process phenomena; Processing Phenomena, encompassing ferrous processing; non-ferrous processing; and refractory, reactive and aqueous processing of metals; and Industrial Processes, encompassing process modeling and computational tools, energy optimization, environmental aspects and industrial design. The work distils 400+ years combined academic experience from the principal editor and multidisciplinary 14-member editorial advisory board, providing the 2,608-page work with a seal of quality. The volumes will function as the process counterpart to Robert Cahn and Peter Haasen's famous reference family, Physical Metallurgy (1996)--which excluded process metallurgy from consideration and which is currently undergoing a major revision under the editorship of David Laughlin and Kazuhiro Hono (publishing 2014). Nevertheless, process and extractive metallurgy are fields within their own right, and this work will be of interest to libraries supporting courses in the process area. - Synthesizes the most pertinent contemporary developments within process metallurgy so scientists have authoritative information at their fingertips - Replaces existing articles and monographs with a single complete solution, saving time for busy scientists - Helps metallurgists to predict changes and consequences and create or modify whatever process is deployed

Textile reinforced concrete (TRC) has emerged in recent years as an attractive new high performance cement-based composite. Textiles can significantly improve the mechanical behavior of cement matrices under static and dynamic conditions, and give superior tensile strength, toughness, ductility, energy absorption and protection against environmental degrading influences. Flexibility with fabric production methods enables the control of fabric and yarn geometry. This, along with the ability to incorporate into the fabric a range of yarns of different types and performances, as well as cement matrix modifications, enables design of the composite to a wide range of needs. The book is intended to provide a comprehensive treatment of TRC, covering the basic fundamentals of the composite material itself and the principles governing its performance on a macro-scale as a component in a structure. It provides in-depth treatment of the fabric, methods for production of the composite, the micro-mechanics with special attention to the role of bonding and microstructure, behavior under static and dynamic loading, sustainability, design, and the applications of TRC composites.

This book promotes understanding of the raw material selection, refractory design, tailor-made refractory developments, refractory properties, and methods of application. It provides a complete analysis of modern iron and steel refractories. It describes the daily demands on modern refractories and describes how these needs can be addressed or improved upon to help achieve the cleanest and largest yields of iron and steel. The text contains end-of-chapter summaries to help reinforce difficult concepts. It also includes problems at the end of chapters to confirm the reader's understanding of topics such as hoop stress modeling in steel ladle and vessels, establishment of thermal gradient modeling , refractory corrosion dynamics, calculation of Blast furnace trough dimension based on thermal modeling, to name a few. Led by editors with backgrounds in both academia and industry, this book can be used in college courses, as a reference for industry professionals, and as an introduction to the technology for those making the transition to industry. Stands as a comprehensive introduction to the science and technology of modern steel and iron-making refractories that examines the processes, construction, and potential improvement of refractory performance and sustainability; Serves as a versatile resource appropriate for all levels, from the student to industry novices to professionals; Reinforces difficult-to-grasp concepts with end-of-chapter summaries; Maximizes reader understanding of key topics, such as refractory selection for steel ladle and vessels, and their corrosion dynamics, with real life problems.

The book provides process engineers, an insight into refractories focusing on its importance and requirements in chemical process industries such as refinery and petrochemicals, syngas manufacturing, coal gasification, limestone calcinations, carbon black, glass, and cement production. Additionally the book discusses the refractory requirements for the CFBC boiler, and waste heat utilization process to generate steam. The book describes characterization of refractory material and selection process of the refractory for lining different equipments pertaining to the chemical process industry. The book covers refractory installation techniques, and the precautions to be taken during installation are discussed in detail along with the theoretical background. It explains the physical and chemical factors that influence the performances of refractory, mechanism of its degradation in service and emphasizes on the thermo-chemical and thermo-mechanical aspects and their role in that process . The content lays out different methods of monitoring Refractory lining conditions while the furnace is in operation and also elucidates few methods to repair the worn out lining without taking a shutdown. The scheme of investigation of a refractory failure is an added feature.

This book provides process engineers with all of the information necessary for installation, maintenance and management of refractory in a cement industry. It describes how to characterize the refractory material and select refractories for various equipments in the cement plant. The author explains refractory installation, in general, and the rotary kiln specifically, as it is distinct from static furnaces used in metallurgical or process industries. It also details the chemical and physical factors that influence refractory performance and has discussed the mechanism of degradation of refractories with special emphasis on thermo-chemical and thermo-mechanical aspects. The heat transfer calculation and energy loss from the equipment surfaces has been addressed. A chapter in the book is dedicated for the management of refractory quality and the installation quality at the site. Maximizes reader understanding of the operating conditions in different equipments and how those are related to selection of refractories; Details the process variables and their influences on the performance of the refractories; Elucidates subtle points of refractory installation to ensure optimal performance; Presents heat transfer calculations and quality management protocols of refractory installation. Reinforces the concepts with many illustrations and tables.