Experts provide an extensive introduction to the principles and general methods, as well as a discussion of specific procedures. (Technology & Industrial Arts)

This reference covers principles, processes, types of coatings, applications, performance, and testing and analysis of thermal spray technology. It will serve as an introduction and guide for those new to thermal spray, and as a reference for specifiers and users of thermal spray coatings and thermal spray experts. Coverage encompasses basics of th

This book provides readers with the fundamentals necessary for understanding thermal spray technology. Coverage includes in-depth discussions of various thermal spray processes, feedstock materials, particle-jet interactions, and associated yet very critical topics: diagnostics, current and emerging applications, surface science, and pre and post-treatment. This book will serve as an invaluable resource as a textbook for graduate courses in the field and as an exhaustive reference for professionals involved in thermal spray technology.

This extensively updated and revised version builds on the success of the first edition featuring new discoveries in powder technology, spraying techniques, new coatings applications and testing techniques for coatings -- Many new spray techniques are considered that did not exist when the first edition was published! The book begins with coverage of materials used, pre-spray treatment, and the techniques used. It then leads into the physics and chemistry of spraying and discusses coatings build-up. Characterization methods and the properties of the applied coatings are presented, and the book concludes with a lengthy chapters on thermal spray applications covers such areas as the aeronautics and space, automobiles, ceramics, chemicals, civil engineering, decorative coatings, electronics, energy generation and transport, iron and steel, medicine, mining and the nuclear industries.

Surface engineering is an increasingly important field and consequently those involved need to be aware of the vast range of technologies available to modify surfaces. This text provides an up-to-date, authoritative exposition of the major condensed phase methods used for producing metallurgical and ceramic coatings. Each method is discussed thoroughly by an expert in that field. In each chapter the principle of the method, its range of applications and technical aspects involved are described. The book not only informs the reader about established technologies familiar only to specialists, but also details activity on the frontier of coating technology providing an insight into those potential technologies not yet fully developed but which should emerge in the near future.

Although a considerable amount of information concerning the applications for arc plasmas in the materials sciences is available, it is contained in literally thousands of separate manuals, technical notes, textbooks, and government and industrial reports. Each source generally deals with only one specific application or, at best, a narrow range of utilization. This book was developed to provide a comprehensive and up-to-date compilation of information in the technology of arc plasma utilization. The book is divided into two general categories: flame spraying and materials evaluation. In the flame spraying section a comprehensive review of the plasma spraying process is presented. The design and operation of plasma spraying equipment are described. Included are a description of the nature of a plasma, and the design and operation of plasma generators, powder feed systems and accessory control equip ment. The general process procedures, and associated process variables are de scribed. Particular emphasis is given to the particle heating process and the mechanisms for adherence and cohesion of coatings. Competitive flame spraying equipment is also detailed (combustion process, detonation and electric arc) and compared with the plasma spray process. A discussion and compilation of flame sprayed ceramic and metal materials, their properties and applications are also included.

Future Development of Thermal Spray Coatings discusses the latest developments and research trends in the thermal spray industry. The book presents a timely guide to new applications and techniques. After an introduction to thermal spray coatings by the editor, Part One covers new types and properties of thermal spray coatings. Chapters look at feedstock suspensions and solutions, the application of solution precursor spray techniques to obtain ceramic films and coatings, cold spray techniques and warm spray technology amongst others. Part Two of the book moves on to discuss new applications for thermal spray coatings such as the use of thermal spray coatings in environmental barrier coatings, thermal spray coatings in renewable energy applications and manufacturing engineering in thermal spray technologies by advanced robot systems and process kinematics. - Timely guide on the current advancements and research trends in thermal spray technology - Reviews different types of thermal spray coatings - Presents a wide variety of applications for this emerging technology

The recent advances in plasma spraying are discussed in this book which divides into two sections — theory and application. The book presents sophisticated experimental techniques, diagnostics, theoretical models and computer simulations which not only improve the understanding and uses of the spraying process but also help to increase the reliability factor of the manufacturing components. Applications that are metallurgical, aeronautical, automobile, chemical, etc. are also shown. More importantly, applications that include silicon for solar cells, magnets and superconductors are also discussed for the first time. Advanced graduate students in materials science and engineering, research scientists, engineers and industries involved in plasma spray applications will benefit from this book.

Over the past two decades, thermal spraying of metallic, ceramic and composite coatings has emerged as a powerful tool for surface engineering, with many new applications and markets continually being developed. This book will help materials scientists and engineers to choose the most appropriate combination of materials, equipment, and operation parameters for the design of high-performance coatings with new functional properties and improved service life. Includes: * a thorough treatment of the fundamental physical processes governing plasma spray technology; * a critical assessment of advantages and disadvantages of the method compared with other suface coating techniques; * a discussion of basic equipment requirements and limitations; * case studies and typical applications to solve industrial problems. Plasma-Spray Coating offers a stimulating combination of basic concepts and practical applications. Materials scientists and engineers, as well as graduate students will find this book of enormous value.