Thousands of patents address new coating types, new developments, new chemical compositions. However, sometimes coatings is still considered as an "art". This book now deals with questions that are essential for a good performance of this "art": Is there a given process stability? Is there an inherent process capability for a given specification which cannot be improved? What is the right preventive maintenance strategy? Is there a chance to end up with coating process capabilities in the order of other manufacturing processes? This book is not a pure scientific book. It is of most value for the engineer involved in design, processing and application of thermally spayed coatings: To understand the capability and limitations of thermal spraying, to understand deposition efficiency (waste of powder) and the importance of maintenance and spare parts for quick change over of worn equipment, to use offline programming and real equipment in an optimum mix to end up with stable processes in production after shortest development time and in the end to achieve the final target in production: process stability at minimum total cost.

This book discusses the concepts and uses of thermal spraying including starting powder, spraying parameters, diagnostics, coating deposition, evolved microstructure and resulting properties complemented with several case studies to associate the learnings with applied concepts. The major parts of the instrumentation, the spraying gun, which is the fundamental aspect of different thermal spraying conditions are also discussed. Solved examples, numerical problems and descriptive questions are included for self-assessment at the end of every chapter. The book: Discusses all aspects from starting powder, spraying parameters, diagnostics and coating deposition; Explores schematics to highlight the conceptual notes; Includes multiple case studies from domains including aerospace, biomedical, manufacturing, wettability and others to highlight the practical application of thermally sprayed coatings; Covers classification of thermal spray techniques; and Contains solved example, numerical problems and descriptive questions for self-assessment. This book is aimed at senior undergraduates and graduates in materials science and engineering.

Thermal spraying is a dynamic process and a rapidly changing field which is used in a variety of industries to solve a number of challenging problems including performance enhancement and extending the life of industrial components which are subjected to wear corrosion. Thermal Sprayed Coatings and their Tribological Performances showcases the latest research surrounding the development and use of thermal spraying techniques as well as the benefits of using thermal sprayed coatings in the industrial sector. Focusing on practical solutions that can be applied to real-world settings, this publication is ideally designed for academicians, upper-level students, as well as engineers and operations managers across industries.

Comprehensive Materials Processing, Thirteen Volume Set provides students and professionals with a one-stop resource consolidating and enhancing the literature of the materials processing and manufacturing universe. It provides authoritative analysis of all processes, technologies, and techniques for converting industrial materials from a raw state into finished parts or products. Assisting scientists and engineers in the selection, design, and use of materials, whether in the lab or in industry, it matches the adaptive complexity of emergent materials and processing technologies. Extensive traditional article-level academic discussion of core theories and applications is supplemented by applied case studies and advanced multimedia features. Coverage encompasses the general categories of solidification, powder, deposition, and deformation processing, and includes discussion on plant and tool design, analysis and characterization of processing techniques, high-temperatures studies, and the influence of process scale on component characteristics and behavior. Authored and reviewed by world-class academic and industrial specialists in each subject field Practical tools such as integrated case studies, user-defined process schemata, and multimedia modeling and functionality Maximizes research efficiency by collating the most important and established information in one place with integrated applets linking to relevant outside sources

This comprehensive book explores the techniques, materials, and real-world applications of thermal spray coatings across various industries, including power generation, aerospace, medical, and automotive sectors. Readers will learn about the basic science and engineering aspects of thermal spray technology, its historical developments, and the diverse range of materials used, from metallic to ceramic materials, and nano-crystallization materials. Distinct thermal spray techniques are explained (flame spray, detonation-gun spray, high-velocity oxy-fuel spray, electric arc spray, plasma spray and cold spray). Chapters on advanced topics also give an understanding of crucial material properties such as high temperature corrosion, oxidation, erosion or wear resistance, and biocompatibility. Key features - Contributions from materials science experts with references for each topic - Gives a comprehensive overview of materials and distinct spray techniques used in thermal coatings - Dedicated chapters for applications of thermal coatings in different industries - Covers recent trends and new advances such as surface modification techniques to improve functionality and performance This book is intended as a resource for an in-depth understanding of the fundamentals and applications of thermal spray coatings for students, professionals and researchers in materials science and chemical engineering disciplines.

This fully revised, industry-standard resource offers practical details on every aspect of the fundamentals necessary for understanding thermal spray technology, from powder all the way to the final part. The second edition is presented in a reader-friendly format that is split into four parts. Part I presents a review of thermal spray coating and its position in the broad field of surface modification technologies. Highlights of combustion and thermal plasmas are given with an expanded treatment of in-flight plasma-particle interactions. The second and third parts deal respectively with an updated presentation of thermal spray technologies and coating formation, including solution and suspension plasma spraying. The last part of the book includes a comparative analysis of different thermal spray processes, which is essential for the optimal selection of the appropriate thermal spray process in a given application. Coverage of system integration has been expanded with the addition of a detailed discussion of online instrumentation and process diagnostics and numerous examples of industrial scale spray booth designs. Attention is also given to coating finishing and health and safety issues. An extensive review is presented of thermal spray applications grouped in terms of process objectives and present use in different industrial sectors. This book will serve as an invaluable resource as a textbook for graduate courses in the field and as an exhaustive reference for professionals involved in the thermal spray field.

In order to deal with the societal challenges novel technology plays an important role. For the advancement of technology, Department of Industrial and Production Engineering under the aegis of NIT Jalandhar is organizing an “International Conference on Industrial and Manufacturing Systems” (CIMS-2020) from 26th -28th June, 2020. The present conference aims at providing a leading forum for sharing original research contributions and real-world developments in the field of Industrial and Manufacturing Systems so as to contribute its share for technological advancements. This volume encloses various manuscripts having its roots in the core of industrial and production engineering. Globalization provides all around development and this development is impossible without technological contributions. CIMS-2020, gathered the spirits of various academicians, researchers, scientists and practitioners, answering the vivid issues related to optimisation in the various problems of industrial and manufacturing systems.

This extensively updated and revised version builds on the success of the first edition featuring new discoveries in powder technology, spraying techniques, new coatings applications and testing techniques for coatings -- Many new spray techniques are considered that did not exist when the first edition was published! The book begins with coverage of materials used, pre-spray treatment, and the techniques used. It then leads into the physics and chemistry of spraying and discusses coatings build-up. Characterization methods and the properties of the applied coatings are presented, and the book concludes with a lengthy chapters on thermal spray applications covers such areas as the aeronautics and space, automobiles, ceramics, chemicals, civil engineering, decorative coatings, electronics, energy generation and transport, iron and steel, medicine, mining and the nuclear industries.

The text presents advances in the field of thermal claddings for protection against erosion, corrosion, and wear in hydraulic turbines, automobiles, agricultural equipment, power plant, chemical industries, and jet engines. It further discusses different cladding techniques such as electron beam, oxyfuel, arc welding processes, and microwave hybrid heating. It explains the mechanism for failure of materials and cladding and emphasizes the protection mechanism. This book: ·Discusses the design and simulation of thermal claddings and the use of algorithms to predict the process parameters and performance of developed clads using artificial intelligence and machine learning. ·Presents the tribological behaviour of novel wear-resistant thermal claddings for the components used in construction, mining, drilling, and hydropower plant. ·Showcases high-temperature oxidation, corrosion, and erosion-resistant thermal claddings for power plants, the automotive sector, and jet engines. ·Highlights the application of the thermal cladding process in remelting the existing surface to enhance the surface properties. ·Examines post-heat treatment procedures on thermal claddings for improving the microstructure and tribological properties. The text is primarily written for senior undergraduate, graduate students, and academic researchers in the fields of mechanical engineering, manufacturing engineering, industrial engineering, and production engineering.