The book introduces the reader to the concepts of Scientific Molding and Scientific Processing for Injection Molding, geared towards developing a robust, repeatable, and reproducible (3Rs) molding process. The effects of polymer morphology, thermal transitions, drying, and rheology on the injection molding process are explained in detail. The development of a robust molding process is broken down into two sections and is described as the Cosmetic Process and the Dimensional Process. Scientific molding procedures to establish a 3R process are provided. The concept of Design of Experiments (DOEs) for and in injection molding is explained, providing an insight into the cosmetic and dimensional process windows. A plan to release qualified molds into production with troubleshooting tips is also provided. Topics that impact a robust process such as the use of regrind, mold cooling, and venting are also described. Readers will be able to utilize the knowledge gained from the book in their day-to-day operations immediately. The second edition includes a completely new chapter on Quality Concepts, as well as much additional material throughout the book, covering fountain flow, factors affecting post mold shrinkage, and factor selections for DOEs. There are also further explanations on several topics, such as in-mold rheology curves, cavity imbalances, intensification ratios, gate seal studies, holding time optimization of hot runner molds, valve gated molds, and parts with large gates. A troubleshooting guide for common molded defects is also provided. With the purchase of this book, you also receive a free personal access code to download the eBook.

This book covers fundamental principles and numerical methods relevant to the modeling of the injection molding process. As injection molding processing is related to rheology, mechanical and chemical engineering, polymer science and computational methods, and is a rapidly growing field, the book provides a multidisciplinary and comprehensive introduction to the subjects required for an understanding of the complex process. It addresses the up-to-date status of fundamental understanding and simulation technologies, without losing sight of still useful classical approaches. The main chapters of the book are devoted to the currently active fields of flow-induced crystallization and orientation evolution of fiber suspensions, respectively, followed by detailed discussion of their effects on mechanical property, shrinkage and warpage of injection-molded products. The level of the proposed book will be suitable for interested scientists, R&D engineers, application engineers, and graduate students in engineering.

The goal of the book is to assist the designer in the development of parts that are functional, reliable, manufacturable, and aesthetically pleasing. Since injection molding is the most widely used manufacturing process for the production of plastic parts, a full understanding of the integrated design process presented is essential to achieving economic and functional design goals. Features over 425 drawings and photographs.

This easy-to-understand guide provides the necessary information to implement a scientific molding program. It is a hands-on reference for people on the molding floor, including those previously lacking theoretical background or formal education. The book covers how the injection molding machine prepares the plastic and understanding of plastic flow. The functions of the main machine components are explained and understanding of correct procedures and testing is developed. Each step of the process is clearly explained in a step-by-step manner, and simple examples of important calculations are provided. The practical approach is augmented by useful guides for troubleshooting and machine set-up. An Excel spreadsheet with a process test and a machine performance test is available as bonus material. The 2nd edition has various updates, improvements, and corrections throughout. Contents 1. Injection Unit: Screw 2. Injection Unit: Barrel 3. Clamping Unit 4. Ejectors/Controllers, Human Machine Interface (HMI) 5. Machine Performance Testing 6. Process Development Test 7. Plastic Temperature 8. Plastic Flow 9. Plastic Pressure (Pack/Hold) 10. Cooling 11. Benchmarking the Injection Molding Process 12. Process Troubleshooting 13. What is Important on a Set-Up Sheet? 14. Commonly Used Conversion Factors and Formulas 15. Machine Set-Up 16. Things That Hurt the Bottom Line of a Company 17. Terms and Definitions

This book covers the area of product and process modelling via a case study approach. It addresses a wide range of modelling applications with emphasis on modelling methodology and the subsequent in-depth analysis of mathematical models to gain insight via structural aspects of the models. These approaches are put into the context of life cycle modelling, where multiscale and multiform modelling is increasingly prevalent in the 21st century. The book commences with a discussion of modern product and process modelling theory and practice followed by a series of case studies drawn from a variety of process industries. The book builds on the extensive modelling experience of the authors, who have developed models for both research and industrial purposes. It complements existing books by the authors in the modelling area. Those areas include the traditional petroleum and petrochemical industries to biotechnology applications, food, polymer and human health application areas. The book highlights to important nature of modern product and process modelling in the decision making processes across the life cycle. As such it provides an important resource for students, researchers and industrial practitioners. Ian Cameron is Professor in Chemical Engineering at the University of Queensland with teaching, research, and consulting activities in process systems engineering. He has a particular interest in process modelling, dynamic simulation, and the application of functional systems perspectives to risk management, having extensive industrial experience in these areas. He continues to work closely with industry and government on systems approaches to process and risk management issues. He received his BE from the University of New South Wales (Australia) and his PhD from imperial College London. He is a Fellow of IChemE. Rafiqul Gani is a Professor of Systems Design at the Department of Chemical and Biochemical Engineering, Technical University of Denmark, and the director of the Computer Aided Product-Process Engineering Center (CAPEC). His research interests include the development of computer-aided methods and tools for modelling, property estimation and process-product synthesis and design. He received his BSc from Bangladesh University of Engineering and Technology in 1975, and his MSc in 1976 and PhD in 1980 from Imperial College London. He is the editor-in-chief of Computers and Chemical Engineering journal and Fellow of IChemE as well as AIChE. Product and process modelling; a wide range of case studies are covered Structural analysis of model systems; insights into structure and solvability Analysis of future developments; potential directions and significant research and development problems to be addressed

This practice-oriented book introduces chemists, engineers and technicians to the strategies, techniques and efficiency of modern process analytical chemistry. The author targets in particular those professionals in SMEs who have to carry out process control tasks in a "solo-run".

Completely revised and updated, this second edition of Fundamentals of Machining Processes: Conventional and Nonconventional Processes covers the fundamentals machining by cutting, abrasion, erosion, and combined processes. The new edition has been expanded with two additional chapters covering the concept of machinability and the roadmap for selecting machining processes that meet required design specification. See What’s New in the Second Edition: Explanation of the definition of the relative machinability index and how the machinability is judged Important factors affecting the machinability ratings Machinability ratings of common engineering materials by conventional and nonconventional methods. Factors to be considered when selecting a machining process that meets the design specifications, including part features, materials, product accuracy, surface texture, surface integrity, cost, environmental impacts, and the process and the machine selected capabilities Introduction to new Magnetic Field Assisted Finishing Processes Written by an expert with 37 years of experience in research and teaching machining and related topics, this covers machining processes that range from basic conventional metal cutting, abrasive machining to the most advanced nonconventional and micromachining processes. The author presents the principles and theories of material removal and applications for conventional and nonconventional machining processes, discusses the role of machining variables in the technological characteristics of each process, and provides treatment of current technologies in high speed machining and micromachining. The treatment of the different subjects has been developed from basic principles and does not require the knowledge of advanced mathematics as a prerequisite. A fundamental textbook for undergraduate students, this book contains machining data, solved examples, and review questions which are useful for students and manufacturing engineers.

Traditional research methods in marketing can be illuminating when used well, but all too often their data-driven results fail to provide the depth of understanding that organisations need to anticipate market needs. Alternative Market Research Methods: Market sensing is a new approach that enables researchers to get greater depth and meaning from their research and organisations to make smarter strategic decisions. This book, the first text dedicated to the topic, explains market sensing simply and practically and demonstrates how it can benefit researchers. It teaches non-mainstream and alternative research methods which facilitate innovative research design, and achieves deep insights into the mindsets of consumers. The methods explored in this book include: emotional scaling ; discourse analysis; consumer ethnography; social media networks; narrative and story telling; gamification. With a wealth of case studies and pedagogy to aid student learning, as well as online teaching aids including PowerPoint presentations and video content, this ground-breaking textbook is an essential resource for anyone that wants to expand their repertoire of marketing research methods to create a research project that will be original and insightful.

Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.

Stretch Blow Molding, Third Edition, provides the latest on the blow molding process used to produce bottles of the strength required for carbonated drinks. In this updated handbook, Ottmar Brandau introduces the technology of stretch blow molding, explores practical aspects of designing and running a production line, and looks at practical issues for quality control and troubleshooting. As an experienced engineer, manager, and consultant, Brandau's focus is on optimizing the production process, improving quality, and reducing cycle time. In this new edition, the author has thoroughly reviewed the content of the book, providing updates on new developments in stretch blow molding, including neck sizes, new equipment and processes, and the economics of the process. The book is a thoroughly practical handbook which provides engineers and managers with the toolkit to improve production and engineering aspects in their own businesses, allowing them to save money, increase output, and improve competitiveness by adopting new technologies. - Provides knowledge and understanding of the latest technological and best practice developments in stretch blow molding - Includes money saving, practical strategies to optimize the production process, improve quality, and reduce cycle times - Provides a guide to the training of operators, as well as tactics on how to troubleshoot when products are faulty, productivity is low, or machinery is not operating as expected