The supply of utilities - compressed air, inert gases, water, heat and cooling - are essential to processing operations and their security. This book provides both an aide-memoire for experienced engineers and an introduction to the design, operation and maintenance of utility systems.

This book provides a thorough guidance on maximizing the performance of utility systems in terms of sustainability. It covers general structure, typical components and efficiency trends, and applications such as top-level analysis for steam pricing and selection of processes for improved heat integration. Examples are provided to illustrate the discussed models and methods to give sufficient learning experience for the reader.

Since its first development in the 1970s, Process Integration (PI) has become an important methodology in achieving more energy efficient processes. This pioneering handbook brings together the leading scientists and researchers currently contributing to PI development, pooling their expertise and specialist knowledge to provide readers with a comprehensive and up-to-date guide to the latest PI research and applications. After an introduction to the principles of PI, the book reviews a wide range of process design and integration topics ranging from heat and utility systems to water, recycling, waste and hydrogen systems. The book considers Heat Integration, Mass Integration and Extended PI as well as a series of applications and case studies. Chapters address not just operating and capital costs but also equipment design and operability issues, through to buildings and supply chains. With its distinguished editor and international team of expert contributors, Handbook of Process Integration (PI) is a standard reference work for managers and researchers in all energy-intensive industries, as well as academics with an interest in them, including those designing and managing oil refineries, petrochemical and power plants, as well as paper/pulp, steel, waste, food and drink processors. This pioneering handbook provides a comprehensive and up-to-date guide to the latest process integration research and applications Reviews a wide range of process design and integration topics ranging from heat and utility systems to water, recycling, waste and hydrogen systems Chapters also address equipment design and operability issues, through to buildings and supply chains

Every oil and gas refinery or petrochemical plant requires sufficient utilities support in order to maintain a successful operation. A comprehensive utilities complex must exist to distribute feedstocks, discharge waste streams, and remains an integrated part of the refinery's infrastructure. Essentials of Oil and Gas Utilities explains these support systems and provides essential information on their essential requirements and process design. This guide includes water treatment plants, condensate recovery plants, high pressure steam boilers, induced draft cooling towers, instrumentation/plant air compressors, and units for a refinery fuel gas and oil systems. In addition, the book offers recommendations for equipment and flow line protection against temperature fluctuations and the proper preparation and storage of strong and dilute caustic solutions. Essentials of Oil and Gas Utilities is a go-to resource for engineers and refinery personnel who must consider utility system design parameters and associated processes for the successful operations of their plants. - Discusses gaseous and liquid fuel systems used to provide heat for power generation, steam production and process requirements - Provides a design guide for compressed air systems used to provide air to the various points of application in sufficient quantity and quality and with adequate pressure for efficient operation of air tools or other pneumatic devices. - Explains the water systems utilized in plant operations which include water treatment systems or raw water and plant water system; cooling water circuits for internal combustion engines, reciprocating compressors, inter- cooling and after-cooling facilities; and "Hot Oil" and "Tempered Water" systems

This book introduces chemical engineering students to key concepts, strategies, and evaluation methods in sustainable process engineering. The book is intended to supplement chemical engineering texts in fundamentals and design, rather than replace them. The key objectives of the book are to widen system boundaries beyond a process plant to include utility supplies, interconnected plants, wider industry sectors, and entire product life cycles; identify waste and its sources in process and utility systems and adopt waste minimization strategies; broaden evaluation to include technical, economic, safety, environmental, social, and sustainability criteria and to integrate the assessments; and broaden the engineering horizon to incorporate planning, development, design, and operations. Case examples are integrated with chapter topics throughout, and defined problems that reflect current industry challenges are provided. Contexts include electricity generation, waste sulfuric acid minimization, petroleum fuel desulfurization, and byproduct hydrogen utilization.

Covers the essential components, operation and protection of the electric power system in a single volume. Discusses how the system operation and components are protected from abnormal operation such as short circuits, and the generation, transmission and distribution of electrical power. Presents information on how electric power is transmitted (energy from generator to load), and provides insights into the nature of the electric utility business.

Written by a highly regarded author with industrial and academic experience, this new edition of an established bestselling book provides practical guidance for students, researchers, and those in chemical engineering. The book includes a new section on sustainable energy, with sections on carbon capture and sequestration, as a result of increasing environmental awareness; and a companion website that includes problems, worked solutions, and Excel spreadsheets to enable students to carry out complex calculations.

This book deals with the design and integration of chemical processes, emphasizing the conceptual issues that are fundamental to the creation of the process. Chemical process design requires the selection of a series of processing steps and their integration to form a complete manufacturing system. The text emphasizes both the design and selection of the steps as individual operations and their integration. Also, the process will normally operate as part of an integrated manufacturing site consisting of a number of processes serviced by a common utility system. The design of utility systems has been dealt with in the text so that the interactions between processes and the utility system and interactions between different processes through the utility system can be exploited to maximize the performance of the site as a whole. Chemical processing should form part of a sustainable industrial activity. For chemical processing, this means that processes should use raw materials as efficiently as is economic and practicable, both to prevent the production of waste that can be environmentally harmful and to preserve the reserves of raw materials as much as possible. Processes should use as little energy as economic and practicable, both to prevent the build-up of carbon dioxide in the atmosphere from burning fossil fuels and to preserve reserves of fossil fuels. Water must also be consumed in sustainable quantities that do not cause deterioration in the quality of the water source and the long-term quantity of the reserves. Aqueous and atmospheric emissions must not be environmentally harmful, and solid waste to landfill must be avoided. Finally, all aspects of chemical processing must feature good health and safety practice. It is important for the designer to understand the limitations of the methods used in chemical process design. The best way to understand the limitations is to understand the derivations of the equations used and the assumptions on which the equations are based. Where practical, the derivation of the design equations has been included in the text. The book is intended to provide a practical guide to chemical process design and integration for undergraduate and postgraduate students of chemical engineering, practicing process designers and chemical engineers and applied chemists working in process development. Examples have been included throughout the text. Most of these examples do not require specialist software and can be performed on spreadsheet software. Finally, a number of exercises have been added at the end of each chapter to allow the reader to practice the calculation procedures.

Pinch analysis and related techniques are the key to design of inherently energy-efficient plants. This book shows engineers how to understand and optimize energy use in their processes, whether large or small. Energy savings go straight to the bottom line as increased profit, as well as reducing emissions. This is the key guide to process integration for both experienced and newly qualified engineers, as well as academics and students. It begins with an introduction to the main concepts of pinch analysis, the calculation of energy targets for a given process, the pinch temperature and the golden rules of pinch-based design to meet energy targets. The book shows how to extract the stream data necessary for a pinch analysis and describes the targeting process in depth. Other essential details include the design of heat exchanger networks, hot and cold utility systems, CHP (combined heat and power), refrigeration and optimization of system operating conditions. Many tips and techniques for practical application are covered, supported by several detailed case studies and other examples covering a wide range of industries, including buildings and other non-process situations. - The only dedicated pinch analysis and process integration guide, fully revised and expanded supported by free downloadable energy targeting software - The perfect guide and reference for chemical process, food and biochemical engineers, plant engineers and professionals concerned with energy optimisation, including building designers - Covers the practical analysis of both new and existing systems, with ful details of industrial applications and case studies

Around the world concerns about cost, efficiency, and safety - employee, product, process and consumer -- have led to changes in the way food plants are planned, constructed and evaluated. From initiation of major capital requests to legal design requirements to project management and plant operations, food engineers and scientists must understand the myriad of requirements and responsibilities of successful food facilities. J. Peter Clark provides that guidance in this complete volume. Included are: - A summary of lessons on understanding how management evaluates potential investments and how they can contribute to ultimate shareholder value, and checklists to help accurately estimate capital and operating costs - Important, and in some cases unique, features of a food plant including focus on food safety. Addresses not only consumer products, but ingredients for consumer products and the concerns of distribution and flexibility that must be considered. Also considered are the support facilities that are equally essential to the safe production of food - An effective approach to understanding production lines and optimizing operations during expansion by briefly introducing Goldratt's Theory of Constraints. The book explores the challenges of construction while maintaining safe and sanitary operations - An approach and methodology that can be extended beyond the case studies presented in order to effectively plan development processes and make correct equipment selections - Project management and plant operations guidance to assist engineers who find themselves in the role of managing a design or construction process project, or of supervising a portion of a plant. Includes suggestions for effectively troubleshooting an unsatisfactory operation - Provides real-world insights including guides for proper project estimation, understanding the role and importance of support facilities, maintaining standards while under construction and other vital considerations - Includes checklists and proven approaches to guide the reader through the wide range of necessary planning and implementation steps - Considers factors for both new plant construction and expansion of existing plants