Process Control Systems (PCS) are distributed control systems (DCS) that are specialized to meet the requirements of the process industries. Many processes and plants of that domain have high safety and availability requirements, are instrumented with a large number of sensors and actuators and show a rather high degree of automation at least in standard operation regimes. There are remarkable differences and cross-discipline interdependencies between chemical-physical properties of the substances, procedures, unit operations, equipment, instrumentation and control strategies. This results in the observation that there hardly any two plants that are identical, even if the products are interchangeable.There are remarkable differences and cross-discipline interdependencies between chemical-physical properties of the substances, prodedures, unit operations, equipment, instrumentation and control strategies. This results in the observation that there hardly any two plants that are identical, even if the products are interchangeable. Thus, it is not surprising, that there is an ongoing discussion if each domain of the process industries, namely chemicals, pharma, pulp & paper, oil & gas, food & beverages and water/waste water treatment should have its own specialized automation system. On the contrary, there are some opinions that PCS architectures that address all of the distinct requirements of the process industries, should even be generic enough to render the distinction between PCS and e.g. DCS for power generation and distribution a merely marketing or historical issue, not a technical one.This text book contributes towards that discussion simply by putting its focus on PCS engineering basics that are common to the different domains of the process industries. The examples and exercises are related to an experimental research plant which serves for the exploration of the interaction between process modularization and process automation methods in the process industries. This makes it possible to capture features of highly specialized and integrated mono-product plants (e.g. chemicals) as well as application areas which are dominated by locally standardized general-purpose apparatus and multi-product schemes (bio-chemistry, pharma). While the theory presented in this text book is applicable for all of the PCS of the different established vendors, the examples as well as most of the screen shots refer to PCS 7, Siemens control system for the process industries. Focusing on a single PCS makes it possible to use this text book not only in basic lectures on PCS Engineering but also in computer lab courses that allow students gaining hands-on experience."

This is a comprehensive, practical, easy-to-read book on process control, covering some of the most important topics in the petrochemical process industry, including Fieldbus, Multiphase Flow Metering, and other recently developed control systems. A compilation of all the best instrumentation and control techniques used in industry today Interesting theoretical content as well as practical topics on planning, integration and application Includes the latest on Fieldbus, Profibus and Multiphase Flow Metering.

Basic Process Engineering Control is based on the extensive experience of the authors in the field of industry, teaching and writing. The textbook showcases methods, problems, and tools used in this well-established fi eld of chemical engineering and goes beyond traditional process engineering by applying the same principles to biomedical processes, energy production, and management of environmental issues. Starting from the behavior of processes, Basic Process Engineering Control explains all determinations in “chemical systems” or “process systems”, such as the intricate inter dependency of the process stages, analyzing the hardware components of a control system, and the design of an appropriate control system for a process parameter or a whole process. Although mainly aimed at students and graduates, the book is equally interesting to chemical or process engineers in all industries or research and development centers. Readers will notice the similarity in approach from the system and control point of view between different fields, which might otherwise seem far from each other but share the same control philosophy.

This book has been prepared keeping in view the abstractness of this science Process control and for better understanding of this subject for practising engineers, teachers and students of Instrumentation, Electrical and Electronics disciplines. The major topics of process control have been explained with greater lucidity by taking appropriate illustrative examples and more number of solved problems wherever required, for easier comprehension and quick assimilation of the subject. Also the subject matter has been carefully prepared to cater to the needs of multi-disciplined engineering students where process control systems, are an integral part of their curriculum. It explains the concepts of process control instrumentation with a touch of practicality supported by related mathematical background to make the reading journey interestingly instructive.

Introduction to Process Control, Third Edition continues to provide a bridge between traditional and modern views of process control by blending conventional topics with a broader perspective of integrated process operation, control, and information systems. Updated and expanded throughout, this third edition addresses issues highly relevant to today’s teaching of process control: Discusses smart manufacturing, new data preprocessing techniques, and machine learning and artificial intelligence concepts that are part of current smart manufacturing decisions Includes extensive references to guide the reader to the resources needed to solve modeling, classification, and monitoring problems Introduces the link between process optimization and process control (optimizing control), including the effect of disturbances on the optimal plant operation, the concepts of steady-state and dynamic back-off as ways to quantify the economic benefits of control, and how to determine an optimal transition policy during a planned production change Incorporates an introduction to the modern architectures of industrial computer control systems with real case studies and applications to pilot-scale operations Analyzes the expanded role of process control in modern manufacturing, including model-centric technologies and integrated control systems Integrates data processing/reconciliation and intelligent monitoring in the overall control system architecture Drawing on the authors’ combined 60 years of teaching experiences, this classroom-tested text is designed for chemical engineering students but is also suitable for industrial practitioners who need to understand key concepts of process control and how to implement them. The text offers a comprehensive pedagogical approach to reinforce learning and presents a concept first followed by an example, allowing students to grasp theoretical concepts in a practical manner and uses the same problem in each chapter, culminating in a complete control design strategy. A vast number of exercises throughout ensure readers are supported in their learning and comprehension. Downloadable MATLAB® toolboxes for process control education as well as the main simulation examples from the book offer a user-friendly software environment for interactively studying the examples in the text. These can be downloaded from the publisher’s website. Solutions manual is available for qualifying professors from the publisher.

Designed to make the material easy to understand, this clear and thorough book emphasizes the practical application of systems engineering to the design and analysis of feedback systems. Nise applies control systems theory and concepts to current real-world problems, showing readers how to build control systems that can support today's advanced technology.

Presenting a fresh look at process control, this new text demonstrates state-space approach shown in parallel with the traditional approach to explain the strategies used in industry today. Modern time-domain and traditional transform-domain methods are integrated throughout and explain the advantages and limitations of each approach; the fundamental theoretical concepts and methods of process control are applied to practical problems. To ensure understanding of the mathematical calculations involved, MATLAB® is included for numeric calculations and MAPLE for symbolic calculations, with the math behind every method carefully explained so that students develop a clear understanding of how and why the software tools work. Written for a one-semester course with optional advanced-level material, features include solved examples, cases that include a number of chemical reactor examples, chapter summaries, key terms, and concepts, as well as over 240 end-of-chapter problems, focused computational exercises and solutions for instructors.

As a mature topic in chemical engineering, the book provides methods, problems and tools used in process control engineering. It discusses: process knowledge, sensor system technology, actuators, communication technology, and logistics, design and construction of control systems and their operation. The knowledge goes beyond the traditional process engineering field by applying the same principles, to biomedical processes, energy production and management of environmental issues. The book explains all the determinations in the "chemical systems" or "process systems", starting from the beginning of the processes, going through the intricate interdependency of the process stages, analyzing the hardware components of a control system and ending with the design of an appropriate control system for a process parameter or a whole process. The book is first addressed to the students and graduates of the departments of Chemical or Process Engineering. Second, to the chemical or process engineers in all industries or research and development centers, because they will notice the resemblance in approach from the system and control point of view, between different fields which might seem far from each other, but share the same control philosophy.

Shell Process Control Workshop covers the proceedings of a workshop of the same name, held in Houston, Texas on December 15, 1986. The said workshop seeks to improve the communication process between academic researchers, industrial researchers, and the engineering community in the field of process control, and in turn improve understanding of the nature of the control problems. The book covers topics such as design methodology based on the fundamental control; expert systems in process control and optimization; artificial intelligence; and adaptive control for processes. Also covered are topics such the approach of systems engineering to process modeling; modeling and control of dispersed phase systems; and advances in the use of the internal model control. The text is recommended for researchers and practitioners in the field of engineers who would like to know more about process control and modeling.