This is a book for engineers that covers the hardware and software aspects of high-reliability safety systems, safety instrumentation and shutdown systems as well as risk assessment techniques and the wider spectrum of industrial safety. Rather than another book on the discipline of safety engineering, this is a thoroughly practical guide to the procedures and technology of safety in control and plant engineering. This highly practical book focuses on efficiently implementing and assessing hazard studies, designing and applying international safety practices and techniques, and ensuring high reliability in the safety and emergency shutdown of systems in your plant.This book will provide the reader with the most up-to-date standards for and information on each stage of the safety life cycle from the initial evaluation of hazards through to the detailed engineering and maintenance of safety instrumented systems. It will help them develop the ability to plan hazard and risk assessment studies, then design and implement and operate the safety systems and maintain and evaluate them to ensure high reliability. Finally it will give the reader the knowledge to help prevent the massive devastation and destruction that can be caused by today's highly technical computer controlled industrial environments.* Helps readers develop the ability to plan hazard and risk assessment studies, then design, implement and operate the safety systems and maintain and evaluate them to ensure high reliability* Gives the reader the knowledge to help prevent the massive devastation that can be caused by today's highly technical computer controlled industrial environments* Rather than another book on the discipline of safety engineering, this is a thoroughly practical guide to the procedures and technology of safety in control and plant engineering

The objective of this book is to outline the best practice in designing, installing, commissioning and troubleshooting industrial data communications systems. In any given plant, factory or installation there are a myriad of different industrial communications standards used and the key to successful implementation is the degree to which the entire system integrates and works together. With so many different standards on the market today, the debate is not about what is the best - be it Foundation Fieldbus, Profibus, Devicenet or Industrial Ethernet but rather about selecting the most appropriate technologies and standards for a given application and then ensuring that best practice is followed in designing, installing and commissioning the data communications links to ensure they run fault-free. The industrial data communications systems in your plant underpin your entire operation. It is critical that you apply best practice in designing, installing and fixing any problems that may occur. This book distills all the tips and tricks with the benefit of many years of experience and gives the best proven practices to follow. The main steps in using today's communications technologies involve selecting the correct technology and standards for your plant based on your requirements; doing the design of the overall system; installing the cabling and then commissioning the system. Fiber Optic cabling is generally accepted as the best approach for physical communications but there are obviously areas where you will be forced to use copper wiring and, indeed, wireless communications. This book outlines the critical rules followed in installing the data communications physical transport media and then ensuring that the installation will be trouble-free for years to come. The important point to make is that with today's wide range of protocols available, you only need to know how to select, install and maintain them in the most cost-effective manner for your plant or factory - knowledge of the minute details of the protocols is not necessary. - An engineer's guide to communications systems using fiber optic cabling, copper cabling and wireless technology - Covers: selection of technology and standards - system design - installation of equipment and cabling - commissioning and maintenance - Crammed with practical techniques and know how - written by engineers for engineers

This book provides profound insights into industrial control system resilience, exploring fundamental and advanced topics and including practical examples and scenarios to support the theoretical approaches. It examines issues related to the safe operation of control systems, risk analysis and assessment, use of attack graphs to evaluate the resiliency of control systems, preventive maintenance, and malware detection and analysis. The book also discusses sensor networks and Internet of Things devices. Moreover, it covers timely responses to malicious attacks and hazardous situations, helping readers select the best approaches to handle such unwanted situations. The book is essential reading for engineers, researchers, and specialists addressing security and safety issues related to the implementation of modern industrial control systems. It is also a valuable resource for students interested in this area.

This edited volume focuses on research conducted in the areas of industrial safety. Chapters are extensions of works presented at the International Conference on Management of Ergonomic Design, Industrial Safety and Healthcare Systems. The book addresses issues such as occupational safety, safety by design, safety analytics and safety management. It is a useful resource for students, researchers, industrial professionals and engineers.

Whatever your hydraulic applications, Practical Hydraulic Systems: Operation & Troubleshooting For Engineers & Technicians will help you to increase your knowledge of the fundamentals, improve your maintenance programs and become an excellent troubleshooter of problems in this area. Cutaways of all major components are included in the book to visually demonstrate the components' construction and operation. Developing an understanding of how it works leads to an understanding of how and why it fails. Multimedia views of the equipment are shown, to give as realistic a view of hydraulic systems as possible. The book is highly practical, comprehensive and interactive. It discusses Hydraulic Systems construction, design applications, operations, maintenance, and management issues and provides you with the most up-to-date information and Best Practice in dealing with the subject.* A focus on maintenance and troubleshooting makes this book essential reading for practising engineers.* Written to cover the requirements of mechanical / industrial and civil engineering.* Cutaway diagrams demonstrate the construction and operation of key equipment.

Designed to increase understanding on a practical and theoretical basis, this invaluable resource provides engineers, plant operators, electricians and technicians with a thorough grounding in the principles and practicalities behind power system protection. Coverage of the fundamental knowledge needed to specify, use and maintain power protection systems is included, helping readers to increase plant efficiency, performance and safety. Consideration is also given to the practical techniques and engineering challenges encountered on a day-to-day basis, making this an essential resource for all.

Practical Machinery Safety aims to provide you with the knowledge to tackle machinery safety control problems at a practical level whilst achieving compliance with national and international standards. The book highlights the major international standards that are used to support compliance with EU regulations and uses these standards as a basis for the design procedures. It looks at the risk assessment processes used to identify hazards and to quantify the risks inherent in a machine. It introduces the concepts of safety categories as defined by standard EN954-1 (Safety of Machinery) and illustrates the principles of failsafe design, fault tolerance and self-testing. It also provides an introduction to machinery protection devices such as guards, enclosures with interlocks and guard-monitoring relays, locking systems, safety mats, photo-electric and electro-sensitive principles and the application of light curtains, a study of Safety Control System techniques, and introduces the principles of safety-certified PLCs. - Plan and implement safety systems that deliver a safe working environment and compliance with national and international standards - Apply simple risk assessments and hazard design methods to your own projects - Identify hazards that occur with machinery and know how to deal with them

Historically batch control systems were designed individually to match a specific arrangement of plant equipment. They lacked the ability to convert to new products without having to modify the control systems, and did not lend themselves to integration with manufacturing management systems. Practical Batch Management Systems explains how to utilize the building blocks and arrange the structures of modern batch management systems to produce flexible schemes suitable for automated batch management, with the capability to be reconfigured to use the same plant equipment in different combinations. It introduces current best practice in the automation of batch processes, including the drive for integration with MES (Manufacturing Execution System) and ERP (Enterprise Resource Planning) products from major IT vendors. References and examples are drawn from DCS / PLC batch control products currently on the market.- Implement modern batch management systems that are flexible and easily reconfigured - Integrate batch management with other manufacturing systems including MES and ERP - Increase productivity through industry best practice

There are many data communications titles covering design, installation, etc, but almost none that specifically focus on industrial networks, which are an essential part of the day-to-day work of industrial control systems engineers, and the main focus of an increasingly large group of network specialists.The focus of this book makes it uniquely relevant to control engineers and network designers working in this area. The industrial application of networking is explored in terms of design, installation and troubleshooting, building the skills required to identify, prevent and fix common industrial data communications problems - both at the design stage and in the maintenance phase.The focus of this book is 'outside the box'. The emphasis goes beyond typical communications issues and theory to provide the necessary toolkit of knowledge to solve industrial communications problems covering RS-232, RS-485, Modbus, Fieldbus, DeviceNet, Ethernet and TCP/IP. The idea of the book is that in reading it you should be able to walk onto your plant, or facility, and troubleshoot and fix communications problems as quickly as possible. This book is the only title that addresses the nuts-and-bolts issues involved in design, installation and troubleshooting that are the day-to-day concern of engineers and network specialists working in industry.* Provides a unique focus on the industrial application of data networks * Emphasis goes beyond typical communications issues and theory to provide the necessary toolkit of knowledge to solve industrial communications problems* Provides the tools to allow engineers in various plants or facilities to troubleshoot and fix communications problems as quickly as possible

New technologies are revolutionising the way manufacturing and supply chain management are implemented. These changes are delivering manufacturing firms the competitive advantage of a highly flexible and responsive supply chain and manufacturing system to ensure that they meet the high expectations of their customers, who, in today's economy, demand absolutely the best service, price, delivery time and product quality.To make e-manufacturing and supply chain technologies effective, integration is needed between various, often disparate systems. To understand why this is such an issue, one needs to understand what the different systems or system components do, their objectives, their specific focus areas and how they interact with other systems. It is also required to understand how these systems evolved to their current state, as the concepts used during the early development of systems and technology tend to remain in place throughout the life-cycle of the systems/technology. This book explores various standards, concepts and techniques used over the years to model systems and hierarchies in order to understand where they fit into the organization and supply chain. It looks at the specific system components and the ways in which they can be designed and graphically depicted for easy understanding by both information technology (IT) and non-IT personnel.Without a good implementation philosophy, very few systems add any real benefit to an organization, and for this reason the ways in which systems are implemented and installation projects managed are also explored and recommendations are made as to possible methods that have proven successful in the past. The human factor and how that impacts on system success are also addressed, as is the motivation for system investment and subsequent benefit measurement processes.Finally, the vendor/user supply/demand within the e-manufacturing domain is explored and a method is put forward that enables the reduction of vendor bias during the vendor selection process.The objective of this book is to provide the reader with a good understanding regarding the four critical factors (business/physical processes, systems supporting the processes, company personnel and company/personal performance measures) that influence the success of any e-manufacturing implementation, and the synchronization required between these factors.· Discover how to implement the flexible and responsive supply chain and manufacturing execution systems required for competitive and customer-focused manufacturing· Build a working knowledge of the latest plant automation, manufacturing execution systems (MES) and supply chain management (SCM) design techniques· Gain a fuller understanding of the four critical factors (business and physical processes, systems supporting the processes, company personnel, performance measurement) that influence the success of any e-manufacturing implementation, and how to evaluate and optimize all four factors