This second edition of the standard industry text, Powder Coatings Chemistry and Technology contains the latest innovations, trends, and developments which have taken place in chemistry and technology in the last 13 years. With emphasis on the chemistry and film formation of thermosetting powder coatings, coverage includes the parameters that influence powder coatings properties, production and application techniques, potential future developments, improved technology, and the powder coatings market. The coverage of powder coatings has been increased to include super durable and other new resins, the automotive acrylic clear coat, radiation curing (UV and NIR), the coating of wood (MDF), and the replacement of TGIC by alternative crosslinkers. Two additional sections have been devoted to additives for powder coatings and (semi) matte coatings. In addition, the EMB application technology, as well as revised and new production methods, is documented in this volume. The structure of the first edition was retained throughout the update. This is a must have for everyone involved in the powder coatings industry and will remain as the standard text for years to come.

Learn about the latest advancements in powder and equipment that will ensure you stay on the competitive edge. This book provides in-depth information about system design and layout, equipment features and benefits, system efficiency, operating costs, maintenance and coating comparison. It focuses on teaching how to control the process variables that lead to efficiency, quality and consistent operation. The material covered includes the basic process and equipment used in electrostatic spray operations: application equipment; Powder materials; Booths and reclaim systems; Washers and ovens. Also, operating costs, system efficiency, continuous improvement and other areas of advanced training are included.

An overview of powder coating technology. Many of the drawbacks previously associated with the use of dry powder coatings as an industrial finish have been eliminated. There are currently about 2,000 powder coating operations in the US and powder coating use in North America is increasing at a rate approaching 20% per year.

The book addresses recent developments which have contributed to powder coating's ever-increasing favorability over liquid coating. Since the publication of the last edition, this process has been adapted to a wider range of applications, notably for high-temperature and temperature-sensitive products. Equipment has been greatly improved, achieving faster color change, increasing transfer efficiency, and reducing overall powder usage. Environmental requirements have prompted many companies to switch to powder coating. 'Users Guide to Powder Coating, Fourth Edition' combines information on the latest breakthroughs in the industry (notable ultraviolet-curable materials for plastic and wood products, and improved systems) and tried-and-true guidelines from the previous edition (including factors like material selection, design considerations, surface preparation, quality control and testing, trouble shooting and safety, and more), so you can achieve superior finishes with efficiency.

This newly updated hands-on guide gives you the latest information on how to utilize powder coating technology for maximum efficiency and quality finishes. YouAll learn about the economic advantages of powder coating. YouAll find detailed guidelines on materials selection, initial design considerations, surface preparation, quality control and testing, application methods, powder spray booths, powder recovery systems, troubleshooting.

This specialist book is a comprehensive practical reference work in the field of industrial powder coating. It offers a systematic and complete description of the fundamentals, applications and procedures for the safe control of processes. The methods of paint production, properties of the powder paint types, application technology and measurement and test methods are clearly presented and dealt with in detail. In addition, the pretreatment as well as the trouble-shooting in the case of paint defects and their avoidance form the focus of this book. The present edition has been completely revised and the Environment chapter has been added.

Electroplating is the process of depositing a metal coating onto the surface of an object through the use of an electrical current. Electroplating has evolved into a highly complex process requiring a high level of precision and expertise. Phosphating is the process of converting a steel surface to iron phosphate. This is mostly used as a pretreatment method in conjunction with another method of corrosion protection. Powder coating is a finishing process in which a coating is applied electrostatically to a surface as a free-floating, dry powder before heat is used to finalize the coating. The powder can be made of any number of products: polyester, polyurethane, polyester-epoxy, straight epoxy, and acrylics. Metal finishing is the final step in the manufacturing process used to provide aesthetics and environmental protection. The electroplating market mostly is driven by the electronics and electrical industry and followed by the automotive industry. The demand for electroplating is rising rapidly from the end user industries which propel the growth of the market. The increasing demand for durable metals and growing use of adaptable manufacturing processes for a wide range of applications in the automotive, aerospace & defense, and electrical & electronics industries are likely to boost the demand for electroplating. With the growing demand for high-performance automobile components having excellent resistance to corrosion to enhance the appearance of exterior automobile parts, such as emblems, door handles, hood ornaments, and wheel rims, is driving the demand for electroplating and likely to continue owing to the increasing automobiles production in Asia-Pacific and other emerging economies in the Middle East & Africa. The zinc-nickel electroplating is one of the popular methods of electroplating in the automotive industry. The book cover various aspects related to different Electroplating, Phosphating, Powder Coating and Metal Finishing with their manufacturing process and also provides contact details of machinery suppliers with equipment photographs and plant layout. A total guide to manufacturing and entrepreneurial success in one of today’s complete process of electroplating to metal finishing in industry. This book is one-stop guide to one of the fastest growing electroplating, phosphating, powder coating and metal finishing industry, where opportunities abound for manufacturers, retailers, and entrepreneurs. The book serves up a feast of how-to information, from concept to purchasing equipment.

Written to be directly useful and practical, rather than theoretical, this popular book explains the underlying principles of liquid and powder paints in a clear and straightforward manner. This new edition serves as an invaluable tool for both beginning and veteran industrial finishers on and off the plant floor, in the office, or in the company boardroom. Revised, expanded, and updated, this edition continues the logical, easy-to-follow format that won so many plaudits from readers and reviewers of the earlier editions.