Comprehensive guide to plastics processing methods, equipment and materials

I am pleased to present the Fifth Edition of the Plastics Engineering Handbook. Last published in 1976, this version of the standard industry reference on plastics processing incorporates the numerous revisions and additions necessitated by 14 years of activity in a dynamic industry. At that last printing, then-SPI President Ralph L. Harding, Jr. anticipated that plastics pro duction would top 26 billion pounds in 1976 (up from 1.25 billion in 1947, when the First Edition of this book was issued). As I write, plastics production in the United States had reached almost 60 billion pounds annually. Indeed, the story of the U.S. plastics industry always has been one of phenomenal growth and unparalleled innovation. While these factors make compilation of a book such as this difficult, they also make it necessary. Thus I acknowledge all those who worked to gather and relate the information included in this 1991 edition and thank them for the effort it took to make the Plastics Engineering Handbook a definitive source and invaluable tool for our industry. Larry L. Thomas President The Society of the Plastics Industry, Inc.

The Plastics Engineering Handbook provides a thorough description of all major plastics processing methods, including theory and practice. It offers a guide to materials selection, product design, and testing.

Applied Plastics Engineering Handbook: Processing, Materials, and Applications, Second Edition, covers both the polymer basics that are helpful to bring readers quickly up-to-speed if they are not familiar with a particular area of plastics processing and the recent developments that enable practitioners to discover which options best fit their requirements. New chapters added specifically cover polyamides, polyimides, and polyesters. Hot topics such as 3-D printing and smart plastics are also included, giving plastics engineers the information they need to take these embryonic technologies and deploy them in their own work. With the increasing demands for lightness and fuel economy in the automotive industry (not least due to CAFÉ standards), plastics will soon be used even further in vehicles. A new chapter has been added to cover the technology trends in this area, and the book has been substantially updated to reflect advancements in technology, regulations, and the commercialization of plastics in various areas. Recycling of plastics has been thoroughly revised to reflect ongoing developments in sustainability of plastics. Extrusion processing is constantly progressing, as have the elastomeric materials, fillers, and additives which are available. Throughout the book, the focus is on the engineering aspects of producing and using plastics. The properties of plastics are explained, along with techniques for testing, measuring, enhancing, and analyzing them. Practical introductions to both core topics and new developments make this work equally valuable for newly qualified plastics engineers seeking the practical rules-of-thumb they don't teach you in school and experienced practitioners evaluating new technologies or getting up-to-speed in a new field. - Presents an authoritative source of practical advice for engineers, providing guidance from experts that will lead to cost savings and process improvements - Ideal introduction for both new engineers and experienced practitioners entering a new field or evaluating a new technology - Updated to include the latest technology, including 3D Printing, smart polymers, and thorough coverage of biopolymers and biodegradable plastics

An outstanding and thorough presentation of the complete field of plastics processing Handbook of Plastic Processes is the only comprehensive reference covering not just one, but all major processes used to produce plastic products-helping designers and manufacturers in selecting the best process for a given product while enabling users to better understand the performance characteristics of each process. The authors, all experts in their fields, explain in clear, concise, and practical terms the advantages, uses, and limitations of each process, as well as the most modern and up-to-date technologies available in their application. Coverage includes chapters on: Injection molding Compression and transfer molding Sheet extrusion Blow molding Calendering Foam processing Reinforced plastics processing Liquid resin processing Rotational molding Thermoforming Reaction injection molding Compounding, mixing, and blending Machining and mechanical fabrication Assembly, finishing, and decorating Each chapter details a particular process, its variations, the equipment used, the range of materials utilized in the process, and its advantages and limitations. Because of its increasing impact on the industry, the editor has also added a chapter on nanotechnology in plastics processing.

I am pleased to present the Fifth Edition of the Plastics Engineering Handbook. Last published in 1976, this version of the standard industry reference on plastics processing incorporates the numerous revisions and additions necessitated by 14 years of activity in a dynamic industry. At that last printing, then-SPI President Ralph L. Harding, Jr. anticipated that plastics pro duction would top 26 billion pounds in 1976 (up from 1.25 billion in 1947, when the First Edition of this book was issued). As I write, plastics production in the United States had reached almost 60 billion pounds annually. Indeed, the story of the U.S. plastics industry always has been one of phenomenal growth and unparalleled innovation. While these factors make compilation of a book such as this difficult, they also make it necessary. Thus I acknowledge all those who worked to gather and relate the information included in this 1991 edition and thank them for the effort it took to make the Plastics Engineering Handbook a definitive source and invaluable tool for our industry. Larry L. Thomas President The Society of the Plastics Industry, Inc.

A practical reference for all plastics engineers who are seeking to answer a question, solve a problem, reduce a cost, improve a design or fabrication process, or even venture into a new market. Applied Plastics Engineering Handbook covers both polymer basics – helpful to bring readers quickly up to speed if they are not familiar with a particular area of plastics processing – and recent developments – enabling practitioners to discover which options best fit their requirements. Each chapter is an authoritative source of practical advice for engineers, providing authoritative guidance from experts that will lead to cost savings and process improvements. Throughout the book, the focus is on the engineering aspects of producing and using plastics. The properties of plastics are explained along with techniques for testing, measuring, enhancing and analyzing them. - Practical introductions to both core topics and new developments make this work equally valuable for newly qualified plastics engineers seeking the practical rules-of-thumb they don't teach you in school, and experienced practitioners evaluating new technologies or getting up to speed on a new field - The depth and detail of the coverage of new developments enables engineers and managers to gain knowledge of, and evaluate, new technologies and materials in key growth areas such as biomaterials and nanotechnology - This highly practical handbook is set apart from other references in the field, being written by engineers for an audience of engineers and providing a wealth of real-world examples, best practice guidance and rules-of-thumb

The selection and application of engineered materials is an integrated process that requires an understanding of the interaction between materials properties, manufacturing characteristics, design considerations, and the total life cycle of the product. This reference book on engineering plastics provides practical and comprehensive coverage on how the performance of plastics is characterized during design, property testing, and failure analysis. The fundamental structure and properties of plastics are reviewed for general reference, and detailed articles describe the important design factors, properties, and failure mechanisms of plastics. The effects of composition, processing, and structure are detailed in articles on the physical, chemical, thermal, and mechanical properties. Other articles cover failure mechanisms such as: crazing and fracture; impact loading; fatigue failure; wear failures, moisture related failure; organic chemical related failure; photolytic degradation; and microbial degradation. Characterization of plastics in failure analysis is described with additional articles on analysis of structure, surface analysis, and fractography.