This book provides the multidisciplinary reading audience with a comprehensive state-of-the-art overview of research and innovations in the relationship between iron ores and iron ore materials. The book covers industrial sectors dealing with exploration and processing of iron ores as well as with advanced applications for iron ore materials and therefore entails a wide range of research fields including geology, exploration, beneficiation, agglomeration, reduction, smelting, and so on, thus encouraging life cycle thinking across the entire production chain. Iron remains the basis of modern civilization, and our sustainable future deeply depends upon our ability to satisfy the growing demand for iron and steel while decoupling hazardous emissions from economic growth. Therefore, environmental sustainability aspects are also broadly addressed. In response to socioeconomic and climatic challenges, the iron ore sector faces, this book delivers a vision for the new opportunities linked to deployment of the best available, innovative and breakthrough technologies as well as to advanced material applications.

The collection focuses on the advancements of characterization of minerals, metals, and materials and the applications of characterization results on the processing of these materials. Advanced characterization methods, techniques, and new instruments are emphasized. Areas of interest include, but are not limited to: · Novel methods and techniques for characterizing materials across a spectrum of systems and processes. · Characterization of mechanical, thermal, electrical, optical, dielectric, magnetic, physical, and other properties of materials. · Characterization of structural, morphological, and topographical natures of materials at micro- and nano- scales. · Characterization of extraction and processing including process development and analysis. · Advances in instrument developments for microstructure analysis and performance evaluation of materials, such as computer tomography (CT), X-ray and neutron diffraction, electron microscopy (SEM, FIB, TEM), and spectroscopy (EDS, WDS, EBSD) techniques. · 2D and 3D modelling for materials characterization. The book explores scientific processes to characterize materials using modern technologies, and focuses on the interrelationships and interdependence among processing, structure, properties, and performance of materials.

Blast Furnace Ironmaking: Analysis, Control, and Optimization uses a fundamental first principles approach to prepare a blast furnace mass and energy balance in ExcelTM. Robust descriptions of the main equipment and systems, process technologies, and best practices used in a modern blast furnace plant are detailed. Optimization tools are provided to help the reader find the best blast furnace fuel mix and related costs, maximize output, or evaluate other operational strategies using the ExcelTM model that the reader will develop. The first principles blast furnace ExcelTM model allows for more comprehensive process assessments than the 'rules of thumb' currently used by the industry. This book is suitable for undergraduate and postgraduate science and engineering students in the fields of chemical, mechanical, metallurgical and materials engineering. Additionally, steel company engineers, process technologists, and management will find this book useful with its fundamental approach, best practices description, and perspective on the future. - Provides sample problems, answers and assignments for each chapter - Explores how to optimize the blast furnace operation while maintaining required temperatures and gas flowrates - Describes all major blast furnace equipment and best practices - Features blast furnace operating data from five continents

Iron Ore: Mineralogy, Processing and Environmental Sustainability, Second Edition covers all aspects surrounding the second most important commodity behind oil. As an essential input for the production of crude steel, iron ore feeds the world's largest trillion-dollar-a-year metal market and is the backbone of the global infrastructure. The book explores new ore types and the development of more efficient processes/technologies to minimize environmental footprints. This new edition includes all new case studies and technologies, along with new chapters on the chemical analysis of iron ore, thermal and dry beneficiation of iron ore, and discussions of alternative iron making technologies. In addition, information on recycling solid wastes and P-bearing slag generated in steel mills, sustainable mining, and low emission iron making technologies from regional perspectives, particularly Europe and Japan, are included. This work will be a valuable resource for anyone involved in the iron ore industry. - Provides an overall view of the entire value chain, from iron ore to metal - Includes specific information on process/stage/operation in the value chain - Discusses challenges and developments, along with future trends in the iron ore and steel industries - Incorporates new, sustainable mining techniques

This book focuses on agglomeration, or the size enlargement process, of iron ores. This process sits at the interface of mineral processing and extractive metallurgy. The book begins with a discussion of raw materials preparation and the beneficiation process. It then describes fundamental principles of the sintering and pelletization processes, including formation of green mix through granulation and green balls as well as chemical reactions during sintering. Finally, it offers a brief description of iron making processes and correlations related to the agglomerates: quality parameters and BF productivity and coke rate.

As sintering applications march toward a $30 billion global business, the models for sintering have progressed, but generally follow behind observation. Documentation of the steps needed to build to a quantitative and predictive theory are often missed. Sintering: From Empirical Observations to Scientific Principles partitions sintering applications and observations to show critical turning points required to establish modern sintering as a predictive science. This book, written by the most cited author in his field, is laced with people, organizations, critical steps, and important formulations in a mixture of history, personalities, and applications. Exploring how insights in seemingly unrelated fields sparked progress, it is also a teaching tool to show where there is success, where there are problems, and how to organize teams to leapfrog to new applications or plateaus of use. Randall German's Sintering: From Empirical Observations to Scientific Principles is a platform for directly addressing the critical control parameters in these new research and development efforts. - Shows how the theories and understanding of sintering were developed and improved over time, and how different products were developed, ultimately leading to important knowledge and lessons for solving real sintering problems - Covers all the necessary infrastructure of sintering theory and practice, such as atomic theory, surface energy, microstructure, and measurement and observation tools - Introduces the history and development of such early sintered products as porcelain, tungsten lamp filaments, bronze bearings, steel automotive components, platinum crucibles and more

Mineral Processing Design and Operations is expected to be of use to the design engineers engaged in the design and operation of mineral processing plants and including those process engineers who are engaged in flow-sheets development.Provides an orthodox statistical approach that helps in the understanding of the designing of unit processes. The subject of mineral processing has been treated on the basis of unit processes that are subsequently developed and integrated to form a complete strategy for mineral beneficiation. Unit processes of crushing, grinding, solid–liquid separation, flotation are therefore described in some detail so that a student at graduate level and operators at plants will find this book useful. Mineral Processing Design and Operations describes the strategy of mathematical modeling as a tool for more effective controlling of operations, looking at both steady state and dynamic state models.* Containing 18 chapters that have several worked out examples to clarify process operations* Filling a gap in the market by providing up-to-date research on mineral processing* Describes alternative approaches to design calculation, using example calculations and problem exercises

This textbook explores the production of pig iron, covering the first part of the steel production process, known as ironmaking. Divided into seven chapters, it discusses the following topics: raw materials for steel production (coking coal, iron ore, slag-forming agents and fluxes, scrap, ferroalloys and pre-reduced materials), the sintering process (used to prepare the burden for the blast furnace), the pelletizing process (used to agglomerate the fine iron ores), the production of coke (the main reductant in the ironmaking process), the production of iron by reduction with gas (an alternative to the blast furnace) and the production of pig iron in the blast furnace (which is used in more than 65% of steel production worldwide). Specially conceived for graduate and undergraduate courses, this book is based on more than 30 years of teaching experience in courses for undergraduates, graduates (master and Ph.D.) and industry professionals (technicians). It explores the recent trends in the iron- and steelmaking process (which might used in the future production of steel), and features 55 worked exercises and real-world problems to complement of the theoretical sections of the text.

Famous for its history of numerous element discoverers, Sweden is the origin of this comprehensive encylopedia of the elements. It provides both an important database for professionals as well as detailed reading ranging from historical facts, discoverers' portraits, colour plates of mineral types, natural occurrences, and industrial figures to winning and refining processes, biological roles and applications in modern chemistry, engineering and industry. Elemental data is presented in fact tables which include numerous physical and thermodynamic properties, isotope lists, radiation absorption characteristics, NMR parameters, and others. Further pertinent data is supplied in additional tables throughout the text. Published in Swedish in three volumes from 1998 to 2000, the contents have been revised and expanded by the author for this English edition.