This report traces the flow of timber harvested in Alaska during calendar year 2005, describes the composition and operations of the state's primary forest products industry, and quantifies volumes and uses of wood fiber. Historical wood products industry changes are discussed, as well as trends in timber harvest, production, and sales of primary wood products.

A survey determined that installed dry kiln capacity in Alaska more than doubled to an estimated 220 thousand board feet (mbf) within 4 years (2000-2004). This increased ability to produce dry lumber and value-added products resulted from industry efforts to obtain federal funding to support a dry kiln grant program. This report reviews grantees' progress in implementing grant supported projects and their impact on the production capabilities of the Alaska lumber drying industry. Data were collected in early 2005 by using a standard set of questions asked of 19 dry kiln owners. Much of the growth in drying and value-added processing capacity has been concentrated in southeast Alaska where there has been the greatest dry kiln investment. During 2004, the estimated volume of lumber dried in Alaska was 813 mbf, whereas potential annual capacity was estimated to be almost 6,600 mbf. This indicates that Alaska producers are drying just over 12 percent of their potential capacity. Factors that will increase the future production of value-added forest products in Alaska include a continuing supply of economically priced timber, the ability of the industry to support a reasonably priced grading service, and the ability of producers to move value-added products to domestic and export markets.

Many stands in southeast Alaska harvested since 1950, especially where there has been a high degree of disturbance of mineral soil, have regenerated to red alder (Alnus rubra Bong.) and are now approaching maturity. The availability of red alder raises questions addressed in this study about the recovery of lumber from this resource. Information in this study was obtained from trees estimated to be 46 years old on a site outside of Ketchikan. Rates of recovery using a thin-kerf portable band mill were higher than those reported by larger production mills in Washington and Oregon. Grade yields of the Alaska material are comparable to those attained in other regions. This study determined that there were no significant differences in material characteristics that would set this Alaska log resource apart from red alder in the other regions of North America. The potential value of the products is sufficient to allow production in Alaska for use in the manufacturing of value-added products within the state or shipment of finished lumber to domestic or export markets.

The inadequate transportation infrastructure and undeveloped markets for sawmill residues in southeast Alaska are among the factors that limit the use of this forest resource. This study considers the potential use of sawmill residues to supply two bioenergy systems that would produce thermal energy for (1) community heating and (2) a lumber dry kiln in Hoonah, Alaska. The proposed community heating system would be a direct combustion system, burning approximately 1,450 green tons (1.315 green metric kilotons) of wood fuel per year to provide heating for seven centrally located buildings in Hoonah. Additional sawmill residues would be used in another system to provide process heat for a proposed 25,000 board foot (41.3 m3) dry kiln. The Hoonah sawmill typically produces as much as 5 million board feet (8,255 m3) of lumber per year, primarily from western hemlock and Sitka spruce. The processing of this amount of lumber would result in an adequate volume of residue to provide a fuel source for the heating requirements of the proposed projects. Wood residue from the sawmill is assumed to be available at no cost other than for transportation. Use of wood fuel for community heating would save an estimated 65,000 gallons (2.47 kL) of heating oil per year. Avoided fuel costs would be approximately $91,500 per year based on No. 2 fuel oil at a market price of $1.40 per gallon ($0.37 per liter). Based on a project life of 25 years and a contingency rate of 25%, the expected after-tax internal rate of return (IRR) for the community heating portion of the project is 29.6%. Total installed costs for the 1,195,000 Btu/h (350 kWthermal) community heating system, including distribution piping and its installation and backup oil systems, are estimated to be $631,000. For the lumber dry kiln, in the second heat-generating system, economic results were less favorable, with expected energy savings of $82,900 per year and an after-tax IRR of 24.1% (also assuming 25% contingency). Estimated installed cost of the 1,536,000 Btu/h (450 kWthermal) dry kiln system with a backup oil system is $513,800.