Unfortunately, dust explosions are common and costly in a wide array of industries such as petrochemical, food, paper and pharmaceutical. It is imperative that practical and theoretical knowledge of the origin, development, prevention and mitigation of dust explosions is imparted to the responsible safety manager. The material in this book offers an up to date evaluation of prevalent activities, testing methods, design measures and safe operating techniques. Also provided is a detailed and comprehensive critique of all the significant phases relating to the hazard and control of a dust explosion. An invaluable reference work for industry, safety consultants and students. - A completely new chapter on design of electrical equipment to be used in areas containing combustible/explosible dust - A substantially extended and re-organized final review chapter, containing nearly 400 new literature references from the years 1997-2002 - Extensive cross-referencing from the original chapters 1-7 to the corresponding sections of the expanded review chapter

Preventable dust explosions continue to occur in industry in spite of significant research and practice efforts worldwide over many years. There is a need for effective understanding of the unique hazards posed by combustible dust. This book describes a number of dust explosion myths – which together cover the main source of dust explosion hazards – the reasons they exist and the corresponding scientific and engineering facts that mitigate these circumstances. An Introduction to Dust Explosions describes the main erroneous beliefs about the origin and propagation of dust explosions. It offers fact-based explanations for their occurrence and the impact of such events and provides a critical guide to managing and mitigating dust explosion risks. - Designed to prevent accidents, injury, loss of life and capital damage - An easy-to-read, scientifically rigorous treatment of the facts and fictions of dust explosions for those who need to – or ought to – understand dust explosions, their occurrence and consequences - Enables the management and mitigation of these critical industrial hazards

The interest of the media in dust explosions increased considerably following two major grain-elevator disasters in the United States in 1979. However, these were not isolated incidents and were statistically unusual only in the high loss of life involved. Any oxidizable material that is dispersed in fine powder form may be explosive, and ignition sources with sufficient energy to ignite a dust cloud are easily produced in normal industrial processing. Dust fires and minor incidents are not uncommon in many industries, but fortunately the combination of events and circumstances that must coincide for a large-scale explosion arise only rarely. Nevertheless, this is often more by luck than by good management and many potentially hazardous situations are common in industry. An explosive dust cloud and the circumstances in which it can ignite are not as simple to define as the equivalent situation in gases or flammable vapors. A large number of definitions and experimental tests have been devised to characterize the explosibility of dusts and ignition sources. The aim of this book is to provide a guide describing conditions in industry that could lead to dust explosions and the means to avoid them. Ignition sources and the way in which they can arise in powder processing are discussed and illustrated by case histories of reported incidents. The methods by which the potential hazards of a process or product can be evaluated are described, with special attention paid to the interpretation of the results of the different experimental methods.

Up-to-date and thorough coverage of the causes, repercussions, and prevention of dust explosions and fires by one of the most well-respected environmental scientists and worker safety litigation specialists in the world This handy volume is a ready “go to” reference for the chemical engineer, plant manager, process engineer, or chemist working in industrial settings where dust explosions could be a concern, such as the process industries, coal industry, metal industry, and others. Though dust explosions have been around since the Earth first formed, and they have been studied and written about since the 1500s, they are still an ongoing concern and occur almost daily somewhere in the world, from bakeries to fertilizer plants. Dust explosions can have devastating consequences, and, recently, there have been new industrial standards and guidelines that reflect safer, more reasonable methods for dealing with materials to prevent dust explosions and resultant fires. This book not only presents these new developments for engineers and managers, it offers in-depth coverage of the subject, starting with a complete overview of dust—how it forms, when it is in danger of exploding, and how this risk can be mitigated—as well as a general overview of explosions and the environments that foster them. Dust Explosion and Fire Prevention Handbook covers individual industries, such as metal and coal; offers an appendix that outlines best practices for preventing dust explosions and fire and how these risks can be systematically mitigated by these implementations; and incorporates a handy glossary of terms for easy access, not only for the veteran engineer or chemist, but for the student or new hire. This ready reference is one of the most useful texts that an engineer or chemist could have at their side. With so many accidents still occurring in industry today, this must-have volume pinpoints the most common, sure-fire ways for engineers, scientists, and chemists working with these hazardous materials to go about their daily business safely, efficiently, and profitably, with no extraneous tables or theoretical treatises.

Dust Explosion Dynamics focuses on the combustion science that governs the behavior of the three primary hazards of combustible dust: dust explosions, flash fires, and smoldering. It explores the use of fundamental principles to evaluate the magnitude of combustible dust hazards in a variety of settings. Models are developed to describe dust combustion phenomena using the principles of thermodynamics, transport phenomena, and chemical kinetics. Simple, tractable models are described first and compared with experimental data, followed by more sophisticated models to help with future challenges. Dr. Ogle introduces the reader to just enough combustion science so that they may read, interpret, and use the scientific literature published on combustible dusts. This introductory text is intended to be a practical guide to the application of combustible dust models, suitable for both students and experienced engineers. It will help you to describe the dynamics of explosions and fires involving dust and evaluate their consequences which in turn will help you prevent damage to property, injury and loss of life from combustible dust accidents. - Demonstrates how the fundamental principles of combustion science can be applied to understand the ignition, propagation, and extinction of dust explosions - Explores fundamental concepts through model-building and comparisons with empirical data - Provides detailed examples to give a thorough insight into the hazards of combustible dust as well as an introduction to relevant scientific literature

This invaluable reference work looks at the theory and practical aspects of identifying, analysing and preventing dust based explosions in process industries.

Methods in Chemical Process Safety, Volume Three, addresses the most important challenges, recent advancements and contributions in chemical process safety. The work helps researchers and professionals obtain guidance on the selection and practice of chemical process safety methods. Chapters in the book cover Experimental Methods, Hazard Identification, Risk Assessment, Safety Measures, Regulations, Guidelines and Standards, Emerging/Unique Scenarios, and more. Users will find a complete guide that presents tactics in process safety management that are now globally recognized as the primary approach for establishing a high level of safety in operations. As process safety is now a disciplined framework for managing the integrity of operating systems and processes handling hazardous substances, and because continued occurrence of major losses have had a significant impact on the industry's approaches to modern process safety, this book is a must have for those in the industry.