Focusing on the machining of ceramic materials such as silicon nitride, silicon carbide, and zirconia, this handbook meets the growing need in industry for a clear understanding of modern improvements in ceramic processing. The presentation is international in scope, with techniques and information represented from the USA, Japan, Germany, and the United Kingdomùcountries that have made important contributions to the field. The 20 expert chapter authors explore the challenge of reducing the costs of machining operations, a continuing problem in an industry where ceramic parts must be machined into final form to achieve a proper fit. The handbook reveals that the abrasive machining of ceramic materials will always be a requirement because of the difficulty of controlling parts dimensions at the high temperatures required in their creation. The contributors then explain the properties and characteristics of ceramics, the various types of abrasive processes, and typical tests used in the procedures. An entire section of the handbook concerns grinding tools, their conditioning, lubrication, and cooling, checking for wear on the tools, and using them efficiently. The book also examines modern honing and superfinishing tools and machines, and describes advances in the technology, as well as lapping and polishing techniques using chemical compounds and ultrasound.Ceramics is a field where more advanced products are sure to appear. Many of the products will require advanced, better-controlled processing technologies; vastly improved productivity in manufacturing; and increased product reliability. The contributors to this Handbook will assist readers in the attainment of these important goals.

Handbook of Ceramics Grinding and Polishing meets the growing need in manufacturing industries for a clear understanding of the latest techniques in ceramics processing. The properties of ceramics make them very useful as components—they withstand high temperatures and are durable, resistant to wear, chemical degradation, and light. In recent years the use of ceramics has been expanding, with applications in most industry sectors that use machined parts, especially where corrosion-resistance is required, and in high temperature environments. However, they are challenging to produce and their use in high-precision manufacturing often requires adjustments to be made at the micro and nano scale. This book helps ceramics component producers to do cost-effective, highly precise machining. It provides a thorough grounding in the fundamentals of ceramics—their properties and characteristics—and of the abrasive processes used to manipulate their final shape as well as the test procedures vital for success. The second edition has been updated throughout, with the latest developments in technologies, techniques, and materials. The practical nature of the book has also been enhanced; numerous case studies illustrating how manufacturing (machining) problems have been handled are complemented by a highly practical new chapter on the selection and efficient use of machine tools. - Provides readers with experience-based insights into complex and expensive processes, leading to improved quality control, lower failure rates, and cost savings - Covers the fundamentals of ceramics side-by-side with processing issues and machinery selection, making this book an invaluable guide for downstream sectors evaluating the use of ceramics, as well as those involved in the manufacturing of structural ceramics - Numerous case studies from a wide range of applications (automotive, aerospace, electronics, medical devices)

Focusing on the machining of ceramic materials such as silicon nitride, silicon carbide, and zirconia, this handbook meets the growing need in industry for a clear understanding of modern improvements in ceramic processing. The presentation is international in scope, with techniques and information represented from the USA, Japan, Germany, and the United Kingdomucountries that have made important contributions to the field. The 20 expert chapter authors explore the challenge of reducing the costs of machining operations, a continuing problem in an industry where ceramic parts must be machined into final form to achieve a proper fit. The handbook reveals that the abrasive machining of ceramic materials will always be a requirement because of the difficulty of controlling parts dimensions at the high temperatures required in their creation. The contributors then explain the properties and characteristics of ceramics, the various types of abrasive processes, and typical tests used in the procedures. An entire section of the handbook concerns grinding tools, their conditioning, lubrication, and cooling, checking for wear on the tools, and using them efficiently. The book also examines modern honing and superfinishing tools and machines, and describes advances in the technology, as well as lapping and polishing techniques using chemical compounds and ultrasound. Ceramics is a field where more advanced products are sure to appear. Many of the products will require advanced, better-controlled processing technologies; vastly improved productivity in manufacturing; and increased product reliability. The contributors to this Handbook will assist readers in the attainment of these important goals."

Reflecting the life-long dedication of an unsurpassed team of experts from industry and academia, the Handbook of Advanced Ceramics Machining explores the latest developments in our understanding of the mechanisms of ceramics machining as well as state-of-the-art technologies. Covering methods that offer high-rate material removal and others that provide extremely high-quality surface finish, this book examines conventional, new, and lesser-known methods including ductile grinding, belt centerless grinding, lapping, polishing, double-side grinding, laser-assisted grinding, ultrasonic machining, and the new electrolytic in-process dressing (ELID) grinding method.

Nanostructured materials are one of the highest profile classes of materials in science and engineering today, and will continue to be well into the future. Potential applications are widely varied, including washing machine sensors, drug delivery devices to combat avian flu, and more efficient solar panels. Broad and multidisciplinary, the field includes multilayer films, atomic clusters, nanocrystalline materials, and nanocomposites having remarkable variations in fundamental electrical, optic, and magnetic properties.Nanostructured Materials: Processing, Properties and Applications, 2nd Edition is an extensive update to the exceptional first edition snapshot of this rapidly advancing field. Retaining the organization of the first edition, Part 1 covers the important synthesis and processing methods for the production of nanocrystalline materials. Part 2 focuses on selected properties of nanostructured materials. Potential or existing applications are described as appropriate throughout the book. The second edition has been updated throughout for the latest advances and includes two additional chapters.

Engineering, at its origins, was a profession of problem solving. The classic text, Dialogues Concerning Two New Sciences by Galileo Galilei is revisited in this ambitious and comprehensive book by Milton Shaw. In-depth discussions of passages from the Galileo text emphasize the ""mind set"" of engineering, specifically the roles played by experimentation and dialog in analysis and creativity. In the epilogue, the author points out that engineering students are usually exposed to two types of faculty. The first type is mathematically oriented and mostly interested in analytical solutions. The second type is interested in devising and experimenting with innovative solutions. However, since many talented graduates move directly into teaching instead of gaining real world experience, an imbalance of analytical teaching has occurred. Shaw points out through an example by Dr. Dave Lineback that learning to solve practical engineering problems is a very important part of an engineer's education, but is often denied due to expense and time and effort required. This book fills in many of the gaps in engineering education by showing students, and professionals, the historical background of problem solving.Among those who will find this book particularly useful are engineers working in cross-disciplinary capacities, such as mechanical engineers working with electrical engineering concepts or polymeric materials, engineers preparing for professional engineering exams, mid-career engineers looking to broaden their problem-solving skills, and students looking for help growing their skills.

The introductory chapter gives an overview of the medical applications of plastics and the specific performance requirements they need to meet. The following chapters discuss various degrading environments and their effects, including environmental stress cracking, effect of body liquids, effect of harsh environments, and various methods of sterilization. The book also discusses the failure of medical devices due to contamination, low temperature, the effects of UV light, migration of formulation components, mechanical stresses, and problems with design and fabrication. Case histories of failures of some common products used in medicine are also provided.

This book focus on the challenges faced by cutting materials with superior mechanical and chemical characteristics, such as hardened steels, titanium alloys, super alloys, ceramics and metal matrix composites. Aspects such as costs and appropriate machining strategy are mentioned. The authors present the characteristics of the materials difficult to cut and comment on appropriate cutting tools for their machining. This book also serves as a reference tool for manufacturers working in industry.

Principles of Modern Grinding Technology, Second Edition, provides insights into modern grinding technology based on the author's 40 years of research and experience in the field. It provides a concise treatment of the principles involved and shows how grinding precision and quality of results can be improved and costs reduced. Every aspect of the grinding process--techniques, machines and machine design, process control, and productivity optimization aspects--come under the searchlight. The new edition is an extensive revision and expansion of the first edition covering all the latest developments, including center-less grinding and ultra-precision grinding. Analyses of factors that influence grinding behavior are provided and applications are presented assisted by numerical examples for illustration. The new edition of this well-proven reference is an indispensible source for technicians, engineers, researchers, teachers, and students who are involved with grinding processes. - Well-proven source revised and expanded by undisputed authority in the field of grinding processes - Coverage of the latest developments, such as ultra-precision grinding machine developments and trends in high-speed grinding - Numerically worked examples give scale to essential process parameters - The book as a whole and in particular the treatment of center-less grinding is considered to be unchallenged by other books

Ultrananocrystalline Diamond: Syntheses, Properties, and Applications is a unique practical reference handbook that brings together the basic science of nanoscale carbon structures, particularly its diamond phase, with detailed information on nanodiamond synthesis, properties, and applications. Here you will learn about UNCD in its two forms, as a dispersed powder made by detonation techniques and as a chemical vapor deposited film. You will also learn about the superior mechanical, tribological, transport, electrochemical, and electron emission properties of UNCD for a wide range of applications including MEMS, NEMS, surface acoustic wave (SAW) devices, electrochemical sensors, coatings for field emission arrays, photonic and RF switching, biosensors, and neural prostheses, and more. This ôEverything about Ultra-nanocrystalline Diamondö book with 16 chapters is written by leading experts worldwide. It is for everyone who researches carbon nanostructures, everyone who produces them, everyone who characterizes them, and everyone who builds devices using them.