Cement production is known to be a polluting and energy-intensive industry. Cement plants account for 5 percent of global emissions of carbon dioxide and one of the main causes of global warming. However, cement it is literally the glue of progress. Designing Green Cement Plants provides the tools and techniques for designing new large cement plants that would promote sustainable growth, preserve natural resources to the maximum possible extent and make least possible additions to the Greenhouse Gases that cause global warming. Brief and but authoritative, this title embraces new technologies and methods such as Carbon Capture and Sequestration, as well as methods for harnessing renewable energy sources such as wind and solar. The author also discusses the efficient use of energy and materials through the use recycling. In addition, this book also examines thepossibilities of developing green cement substitutes such as Calera, Caliix, Novacem, Aether and Geopolymer cements. - Includes the tools and methods for reducing the emissions of greenhouse Gases - Explores technologies such as: carbon capture and storage and substitute cements - Provides essential data to determining the unique factors involved in designing large new green cement plants - Includes interactive excel spreadsheets - Methods for preforming a cost benefits analysis for the production of green cements as opposed to conventional OPC

The first Edition of the book came out in 2008. It covered all aspects of Designing Cement Plants- mainly Dry Process Cement Plants with 6 stage Preheaters and Calciners, Vertical Mills, Electro Static Precipitators and various auxiliary machineries as were prevalent then. The base size for various workouts was 3000 TPD as was prevalent then. It has begun to dawn on Cement Industry that it was responsible for emitting 5 % of the most common greenhouse gas - CO2. Cement Industry and Cement Plant and Process Designers began to apply their minds to make - GREEN Cement. - which emitted greenhouse gas in much less quantities by making blended cements, using alternate fuels and by recovering waste heat. Mr. Deolalkar's book 'Designing Green Cement Plants' dealing with these aspects came out in 2013. Cement Industry was also growing in size simultaneously and the base size of 3000 TPD has been replaced by cement plants of + 10000 TPD or + 3mtpa capacity cement plants, requiring sea changes in machinery used therein. This Second Edition of the Handbook includes all aspects of the basic concepts dealt with in the Handbook but also includes aspects of making green cement. The base capacity is now 10000 TPD. Therefore it has been named Handbook for Designing Green Cement Plants. This book will also be found to be very useful to the Cement Industry. Author's two books mentioned above have been included in the top 20 books related to Cement Industry in the World.Contents: Section - 1 Basics Section - 2 Machinery Used in Making cement Section - 3 Technoeconomic Feasibility Studies Section - 4 Civil Design and Construction Section - 5 Electricals and Instrumentation Section - 6 Layouts and Detailed Engineering Section - 7 Selecting and Ordering Machinery Section - 8 Sustainable Development Section - 9 Web Pages Section 10 - Sources Section 11 - Recommended Reading

With superior fire resistance, strength, and a long service life, concrete is the most widely used construction material in the world. A sustainable material, concrete is also easily and affordably reused and rehabilitated. The first book to provide an overview of sustainability and concrete, Green Building with Concrete: Sustainable Design and Construction surveys the material’s history in the green building movement and presents state-of-the-art methodologies and best practices. From the manufacturing of cement to the rehabilitation of concrete, this comprehensive book explains how concrete can be used for sustainable design and construction. It offers insight into new technological and social developments guiding the introduction of green buildings and examines the attributes that concrete has to offer the green building movement. The text also highlights research on economic analysis—particularly life cycle costing—to provide a full picture of the economic benefits of concrete. Expert contributors from around the world offer diverse viewpoints on global sustainability. Topics covered include: Principles of sustainable design Benefits of concrete’s thermal mass Mitigation of urban heat island effects Surface runoff and the application of pervious concrete for sidewalks and parking areas Reduction of construction waste Leadership in energy and environmental design (LEED) standards Emphasizing environmental impact and occupational and consumer health and safety, this book explains how to make the most of concrete in sustainable design. Written for university and concrete industry continuing education courses, it also serves as a reference for building owners and industry professionals who recognize the value of green building.

Handbook of Low Carbon Concrete brings together the latest breakthroughs in the design, production, and application of low carbon concrete. In this handbook, the editors and contributors have paid extra attention to the emissions generated by coarse aggregates, emissions due to fine aggregates, and emissions due to cement, fly ash, GGBFS, and admixtures. In addition, the book provides expert coverage on emissions due to concrete batching, transport and placement, and emissions generated by typical commercially produced concretes. - Includes the tools and methods for reducing the emissions of greenhouse gases - Explores technologies, such as carbon capture, storage, and substitute cements - Provides essential data that helps determine the unique factors involved in designing large, new green cement plants

Eco-efficient Construction and Building Materials reviews ways of assessing the environmental impact of construction and building materials. Part one discusses the application of life cycle assessment (LCA) methodology to building materials as well as eco-labeling. Part two includes case studies showing the application of LCA methodology to different types of building material, from cement and concrete to wood and adhesives used in building. Part three includes case studies applying LCA methodology to particular structures and components. - Reviews ways of assessing the environmental impact of construction and building materials - Provides a thorough overview, including strengths and shortcomings, of the life cycle assessment (LCA) and eco-labeling of eco-efficient construction and building materials - Includes case studies showing the application of LCA methodology to different types of building material, from cement and concrete to wood and adhesives used in building

A unique publication, this set of book and CD-ROM is a handy tool for the design and operation of cement plants. Operation requires many calculations that have to be done repetitively. With this book of nomograms – graphical representations of two or more variables related to one another in such a way that a third one can be read from the nomogram - these workouts can be eliminated and the right values can be found with minimum effort with the user-friendly CD-ROM. The CD-ROM pdf pages represent the nomogram and explanatory text in a single screen. The text describes the use, input, output, scale and unit of the nomogram, plus an illustrative example. When clicking on the nomogram, it appears in its original AutoCad version, which allows the reader to draw lines to obtain the results of new inputs. Most nomograms are single-step graphics, some require of two or three progressive steps. The nomograms are grouped in four sections: 1. Basics (capacities and rates of overall cement plant; crushing, grinding; feed rates in various sections with necessary margins; quality calculations, such as the proportioning of raw materials and for arriving at related parameters; carbonates, oxides and ratios of raw meal to clinker); 2. Physical (temperatures, altitudes, atmospheric pressures and densities; areas and volumes ; volumes of silos and stock piles; half angle at centre of mills and kilns and related variables; aspects of system design); 3. Processes (calculations related to calorific values of fuel and its consumption, combustion and drying; log mean temperature difference; heat content of air, clinker, calculations related to cooling), and 4. Machinery (ball mill design, vertical roller mills, preheater design, fuel fired in calciner, kiln capacity impact, kiln sizing and design, conventional clinker coolers, pneumatic conveying, mechanical conveyors, bag filter sizing, SCAs or ESPs for different efficiencies).

Illustrates the Global Relevance of SustainabilityApplicable to roads, bridges, and other elements of the infrastructure, Green Building with Concrete: Sustainable Design and Construction, Second Edition provides an overview of all available information on the role of concrete in green building. A handbook offering viewpoints from worldwide experts

This book is dedicated to “High-Performance Eco-Efficient Concrete” and concrete fatigue behavior, more sustainable construction materials, capable of complying with quality standards and current innovation policies, aimed at saving natural resources and reducing global pollution. The development of self-compacting concretes with electric arc furnace slags is a further achievement. In addition, the technical and economic viability of using coarse recycled aggregates from crushed concrete in shotcrete, enhanced quality and reduced on-site construction time are the basic features of prefabricated bridge elements and systems, biomass bottom ash as aluminosilicate precursor and phosphogypsum were discussed. On the other hand, basalt fiber improving the mechanical properties and durability of reactive powder concrete, alkali-activated slag and high-volume fly ash and the potential of phosphogypsum as secondary raw material in construction industry, the effects of fly ash on the diffusion, bonding, and microproperties of chloride penetration in concrete were studied. Increasing amounts of sustainable concretes are being used as society becomes more aware of the environment. Finally, the circular economy as an economic model of production and consumption that involves reusing, repairing, refurbishing, and recycling materials after their service life are presented in this book.

The book is an outcome of the author’s active professional involvement in research, manufacture and consultancy in the field of cement chemistry and process engineering. This multidisciplinary title on cement production technology covers the entire process spectrum of cement production, starting from extraction and winning of natural raw materials to the finished products including the environmental impacts and research trends. The book has an overtone of practice supported by the back-up principles.