The Basics of Troubleshooting in Plastics Processing is a condensed practical guide that gives the reader a broad introduction to properties of thermoplastics plastics, additives, the major processes (extrusion, injection molding, rotational molding, blow molding, and thermoforming), as well as troubleshooting. The main goal is to provide the plastics processor with an improved understanding of the basics by explaining the science behind the technology. Machine details are minimized as the emphasis is on processing problems and the defects in an effort to focus on basic root causes to problems and how to solve them. The book’s framework is troubleshooting in plastics processing because of the importance it has to the eventual production of high quality end products. Each chapter contains both practical and detailed technical information. This basic guide provides state-of-the-art information on: Processing problems and defects during manufacturing Plastics materials, their properties and characterization The plastics processing techniques Plastics additives Troubleshooting of the 5 main plastics processes References for further reading

This handbook provides a framework for understanding how to characterize plastic manufacturing processes for use in troubleshooting problems. The 21 chapters are authored by well-known and experienced engineers who have specialized knowledge about the processes covered in this practical guide. From the Preface: “In every chapter, the process is described and the most common problems are discussed along with the root causes and potential technical solutions. Numerous case studies are provided that illustrate the troubleshooting process. Mark A. Spalding, The Dow Chemical Company

The second edition of Extrusion is designed to aid operators, engineers, and managers in extrusion processing in quickly answering practical day-to-day questions. The first part of the book provides the fundamental principles, for operators and engineers, of polymeric materials extrusion processing in single and twin screw extruders. The next section covers advanced topics including troubleshooting, auxiliary equipment, and coextrusion for operators, engineers, and managers. The final part provides applications case studies in key areas for engineers such as compounding, blown film, extrusion blow molding, coating, foam, and reprocessing. This practical guide to extrusion brings together both equipment and materials processing aspects. It covers basic and advanced topics, for reference and training, in thermoplastics processing in the extruder. Detailed reference data are provided on such important operating conditions as temperatures, start-up procedures, shear rates, pressure drops, and safety. - A practical guide to the selection, design and optimization of extrusion processes and equipment - Designed to improve production efficiency and product quality - Focuses on practical fault analysis and troubleshooting techniques

Why is it important to get to equilibrium and how long does it take? Are there problems running polypropylene profiles on a single screw extruder? Does the job involve compounding color concentrates on a corotating twin screw extruder? This unique reference work is designed to aid operators, engineers, and managers in quickly answering such practical day-to-day questions in extrusion processing. This comprehensive volume is divided into 7 Parts. It contains detailed reference data on such important operating conditions as temperatures, start-up procedures, shear rates, pressure drops, and safety. This reference is a practical guide to extrusion bringing together both the equipment and materials processing aspects. It provides basic and advanced topics about the thermoplastics processing in the extruder, for reference and training. Parts 1 û 3, emphasize the fundamentals, for operators and engineers, of polymeric materials extrusion processing in single and twin screw extruders. Parts 4 û 7 treat advanced topics including troubleshooting, auxiliary equipment, and coextrusion for operators, engineers, and managers. Extensive applications in Part 7 cover such contemporary areas as compounding, blown film, extrusion blow molding, coating, foam, and reprocessing. Each chapter includes review topics.

Basics of Polymer, Volume II, demonstrates the scope of polymer testing. In addition, it introduces versatile methods of testing equipment effectively and clearly. In recent years, polymer testing has been extensively developed. Its utility has also been explored in detail, and areas of its practical application in the polymer industry have been added. Polymers, with their macromolecules, undergo a wide variety of phase changes during their processing. Due to this, the author discusses these important, useful, and instrumental techniques aimed at improving the quality of products. This book introduces the exceptionally promising instrumental methods that are of interest and relevance to technologists. Students interested in various aspects of instrumental techniques will also find the book useful. The instrumental techniques are discussed along with their possible applications to polymers. Looking to the future, it might be said that instrumental techniques will be, and should be, the methods for further research and study.

Basics of Polymers: Fabrication and Processing Technology constitutes one of the most important aspects of polymer science and technology. The performance of polymers is evolving into the most rapidly increasing volume of production. Polymers are an important commodity in the modern lifestyle. They are undoubtedly superior materials in terms of their costs, processability, and functional properties. The fabrication and processing technology are showing higher growth than that of the number of polymer grades in the market. This book is a noteworthy text in the increasingly important field of plastics processing and should be of great interest, particularly to those in processing. It is a practical handbook, intended for students, engineers, and those involved in plastics processing. Education and training of personnel are of para- mount importance throughout the book which brings to light a whole host of career opportunities not usually considered for engineers and processors. This book is particularly valuable to all processors/educators as a resource that answers frequently asked questions.

Basics of Polymer Chemistry is of great interest to the chemistry audience. The basic properties of polymers, including diverse fundamental and applied aspects, are presented. This book constitutes a basis for understanding polymerization, and it presents a comprehensive overview of the scientific research of polymers. The chapters presented can be used as a reference for those interested in understanding the sustainable development in polymers.Basics of Polymer Chemistry provides a balanced coverage of the key developments in this field, and highlights recent and emerging technical achievements. The topics covered present a comprehensive overview of the subject area and are therefore of interest to professors and students. The recent developments in polymerization using catalysts, homo and copolymerization are presented, and it contains current efforts in designing new polymer architectures. Improved property performance attributes of the polymers by controlling their molecular-structural characteristics such as molecular weight distribution, comonomer type content distribution, and branching level are also discussed.

An outstanding and thorough presentation of the complete field of plastics processing Handbook of Plastic Processes is the only comprehensive reference covering not just one, but all major processes used to produce plastic products-helping designers and manufacturers in selecting the best process for a given product while enabling users to better understand the performance characteristics of each process. The authors, all experts in their fields, explain in clear, concise, and practical terms the advantages, uses, and limitations of each process, as well as the most modern and up-to-date technologies available in their application. Coverage includes chapters on: Injection molding Compression and transfer molding Sheet extrusion Blow molding Calendering Foam processing Reinforced plastics processing Liquid resin processing Rotational molding Thermoforming Reaction injection molding Compounding, mixing, and blending Machining and mechanical fabrication Assembly, finishing, and decorating Each chapter details a particular process, its variations, the equipment used, the range of materials utilized in the process, and its advantages and limitations. Because of its increasing impact on the industry, the editor has also added a chapter on nanotechnology in plastics processing.

This comprehensive book provides guidelines for maximizing plastics proc essing efficiency in the manufacture of all types of products, using all types of plastics. A practical approach is employed to present fundamental, yet comprehensive, coverage of processing concepts. The information and data presented by the many tables and figures interrelate the different variables that affect injection molding, extrusion, blow molding, thermoforming, compression molding, reinforced plastics molding, rotational molding, re action injection molding, coining, casting, and other processes. The text presents a great number of problems pertaining to different phases of processing. Solutions are provided that will meet product per formance requirements at the lowest cost. Many of the processing variables and their behaviors in the different processes are the same, as they all in volve basic conditions of temperature, time, and pressure. The book begins with information applicable to all processes, on topics such as melt soft ening flow and controls; all processes fit into an overall scheme that re quires the interaction and proper control of systems. Individual processes are reviewed to show the effects of changing different variables to meet the goal of zero defects. The content is arranged to provide a natural progres sion from simple to complex situations, which range from control of a sin gle manual machine to simulation of sophisticated computerized processes that interface with many different processing functions.

Provides a basic understanding of plastics processing technology at a level suitable for technicians, managers, buyers, quality assurance personnel, and engineers who have minimal experience with plastics. Highlights the key aspects of materials, thermodynamics, fluid technology, control, and tool/p