2013 Reprint of 1963 Edition. Full facsimile of the original edition, not reproduced with Optical Recognition Software. This book provides apprentice and journeyman die-makers with a thorough knowledge of the basic details and techniques of die theory and practice. It describes essential facts of cutting and forming operations; there are then related to the manner in which the dies must function in order to achieve the desired results. Carefully selected diagrams throughout the book greatly enhance the instruction value of the text. The text treats primary die components such as punches, punch plates, die blocks and strippers; both as individual subjects as well as their function in the overall die process. This gives the apprentice a proper perspective of the exact value of each part in the entire die process. Illustrated.

The only book of its kind expressly intended to help avoid the pitfalls associated with stamping designs, die designs, and stamping die function.

By an engineer with decades of practical manufacturing experience, this book is a complete modern guide to sheet metal forming processes and die design - still the most commonly used methodology for the mass-production manufacture of aircraft, automobiles, and complex high-precision parts. It illustrates several different approaches to this intricate field by taking the reader through the "hows" and "whys" of product analysis, as well as the techniques for blanking, punching, bending, deep drawing, stretching, material economy, strip design, movement of metal during stamping, and tooling. While concentrating on simple, applicable engineering methods rather than complex numerical techniques, this practical reference makes it easier for readers to understand the subject by using numerous illustrations, tables, and charts. Emphasizes the influence of materials as an aid to understanding manufacturing processes and operations. Features the essential mathematical formulas and calculations needed for various die operations and performance evaluation. Shows the comparative advantages and liabilities for each manufacturing process and operation. Offers a complete picture of the knowledge and skills needed for the effective design of dies for sheet-metal forming processes highlighted with illustrative examples. Provides properties and typical applications of selected tool and die materials for various die parts.

From the author of the classic reference, Die Design Handbook, Die Maintenance Handbook crystallizes lessons that have been learned through years of scrupulous problem solving in countless shops around the globe. It goes beyond typical solutions to common tool and die problems. It gives effective maintenance strategies, so trouble can be avoided early in the game. Learn how costly die repairs can be avoided when required tasks are applied at scheduled times during the die maintenance process. This book guides the reader through the basics of the die operation, and then prescribes the correct maintenance procedures for each critical task, including those never before put to print.

This classic handbook provides the major formulas, calculations, cost estimating techniques, and safety procedures needed for specific die operations and performance evaluations. Dies are the most commonly used manufacturing methodology for the production of complex, high-precision parts Filled with charts, step-by-step guidelines, design details, formulas and calculations, and diagrams Updated to reflect the latest developments in the field, including new hardware components, custom-made automated systems, rotary bending techniques, new tool coating processes, and more

This uniquely organized text gives both students and working professionals graphically detailed assistance in understanding the underlying principles of die design, illustrating how these basic engineering principles are easily adapted to a limitless variety of die designs. It divides the design of each die into a series of easy-to-follow steps and illustrates each step in pictorial view and as a portion of an engineering drawing. Materials, punches, die sets, stops, strippers, gages, pilots and presses are covered. Copyright © Libri GmbH. All rights reserved.

Hundreds of examples and guidelines detail how to improve your current die designs, or utilize new progressive designs that maximize efficiency while minimizing cost. Examples of the topics covered in the book's nineteen chapters include: punches and dies, stock guides and pilots, strippers, press selection, binding, blank development, design of strips and stampings, carbide dies, die material selection, design practices, EDM, mathematics and angle calculations, lubrication, sensors and die protection, and more.

The record of each copyright registration listed in the Catalog includes a description of the work copyrighted and data relating to the copyright claim (the name of the copyright claimant as given in the application for registration, the copyright date, the copyright registration number, etc.).

Fundamentals of Manufacturing, Third Edition provides a structured review of the fundamentals of manufacturing for individuals planning to take SME'S Certified Manufacturing Technologist (CMfgT) or Certified Manufacturing Engineer (CMfgE) certification exams. This book has been updated according to the most recent Body of Knowledge published by the Certification Oversight and Appeals Committee of the Society of Manufacturing Engineers. While the objective of this book is to prepare for the certification process, it is a primary source of information for individuals interested in learning fundamental manufacturing concepts and practices. This book is a valuable resource for anyone with limited manufacturing experience or training. Instructor slides and the Fundamentals of Manufacturing Workbook are available to complement course instruction and exam preparation. Table of Contents Chapter 1: Mathematics Chapter 2: Units of Measure Chapter 3: Light Chapter 4: Sound Chapter 5: Electricity/Electronics Chapter 6: Statics Chapter 7: Dynamics Chapter 8: Strength of Materials Chapter 9: Thermodynamics and Heat Transfer Chapter 10: Fluid Power Chapter 11: Chemistry Chapter 12: Material Properties Chapter 13: Metals Chapter 14: Plastics Chapter 15: Composites Chapter 16: Ceramics Chapter 17: Engineering Drawing Chapter 18: Geometric Dimensioning and Tolerancing Chapter 19: Computer-Aided Design/Engineering Chapter 20: Product Development and Design Chapter 21: Intelllectual Property Chapter 22: Product Liability Chapter 23: Cutting Tool Technology Chapter 24: Machining Chapter 25: Metal Forming Chapter 26: Sheet Metalworking Chapter 27: Powdered Metals Chapter 28: Casting Chapter 29: Joining and Fastening Chapter 30: Finishing Chapter 31: Plastics Processes Chapter 32: Composite Processes Chapter 33: Ceramic Processes Chapter 34: Printed Circuit Board Fabrication and Assembly Chapter 35: Traditional Production Planning and Control Chapter 36: Lean Production Chapter 37: Process Engineering Chapter 38: Fixture and Jig Design Chapter 39: Materials Management Chapter 40: Industrial Safety, Health and Environmental Management Chapter 41: Manufacturing Networks Chapter 42: Computer Numerical Control Machining Chapter 43: Programmable Logic Controllers Chapter 44: Robotics Chapter 45: Automated Material Handling and Identification Chapter 46: Statistical Methods for Quality Control Chapter 47: Continuous Improvement Chapter 48: Quality Standards Chapter 49: Dimensional Metrology Chapter 50: Nondestructive Testing Chapter 51: Management Introduction Chapter 52: Leadership and Motivation Chapter 53: Project Management Chapter 54: Labor Relations Chapter 55: Engineering Economics Chapter 56: Sustainable Manufacturing Chapter 57: Personal Effectiveness

Having edited "Journal of Materials Processing Technology" (previously entitled "Journal of Mechanical Working Technology") for close on 25 years, I have seen the many dramatic changes that have occurred in the materials processing field. Long gone are the days when the only "materials processing" carried out was virtually the forming of conventional metals and alloys, and when the development of a new product or process in a great number of cases called for several months of repetitive trial-and-error,' with many (mostly intuition- or experience-based) expensive and time-consuming modifications being made to the dies, until success was achieved. Even when a 'successful' product was formed, its mechanical properties, in terms of springback and dimensional accuracy, thickness variations, residual stresses, surface finish, etc. , remained to be determined. Bulk-forming operations usually required expensive machining to be carried out on the product to impart the required dimensional accuracy and surface fmish. Over the years, the experience-based craft of metal forming has given way to the science of materials processing. With the use of the computer, forming operations can be simulated with accuracy, to determine the best forming route and the associated forming loads and die stresses, and to predict the mechanical properties of the formed product, even down to its surface texture.