The rapid growth of modern industry has resulted in a growing demand for construction materials with excellent operational properties. However, the improved features of these materials can significantly hinder their manufacture and, therefore, they can be defined as hard-to-cut. The main difficulties during the manufacturing/processing of hard-to-cut materials are attributed especially to their high hardness and abrasion resistance, high strength at room or elevated temperatures, increased thermal conductivity, as well as resistance to oxidation and corrosion. Nowadays, the group of hard-to-cut materials is extensive and still expanding, which is attributed to the development of a novel manufacturing techniques (e.g., additive technologies). Currently, the group of hard-to-cut materials mainly includes hardened and stainless steels, titanium, cobalt and nickel alloys, composites, ceramics, as well as the hard clads fabricated by additive techniques. This Special Issue, “Advances in Hard-to-Cut Materials: Manufacturing, Properties, Process Mechanics and Evaluation of Surface Integrity”, provides the collection of research papers regarding the various problems correlated with hard-to-cut materials. The analysis of these studies reveals the primary directions regarding the developments in manufacturing methods, characterization, and optimization of hard-to-cut materials.

The rapid growth of modern industry has resulted in a growing demand for construction materials with excellent operational properties. However, the improved features of these materials can significantly hinder their manufacture and, therefore, they can be defined as hard-to-cut. The main difficulties during the manufacturing/processing of hard-to-cut materials are attributed especially to their high hardness and abrasion resistance, high strength at room or elevated temperatures, increased thermal conductivity, as well as resistance to oxidation and corrosion. Nowadays, the group of hard-to-cut materials is extensive and still expanding, which is attributed to the development of a novel manufacturing techniques (e.g., additive technologies). Currently, the group of hard-to-cut materials mainly includes hardened and stainless steels, titanium, cobalt and nickel alloys, composites, ceramics, as well as the hard clads fabricated by additive techniques. This Special Issue, “Advances in Hard-to-Cut Materials: Manufacturing, Properties, Process Mechanics and Evaluation of Surface Integrity”, provides the collection of research papers regarding the various problems correlated with hard-to-cut materials. The analysis of these studies reveals the primary directions regarding the developments in manufacturing methods, characterization, and optimization of hard-to-cut materials.

"Surface Integrity in Machining" describes the fundamentals and recent advances in the study of surface integrity in machining processes. "Surface Integrity in Machining" gathers together research from international experts in the field. Topics covered include: the definition of surface integrity and its importance in functional performance; surface topography characterization and evaluation; microstructure modification and the mechanical properties of subsurface layers; residual stresses; surface integrity characterization methods; and surface integrity aspects in machining processes. A useful reference for researchers in tribology and materials, mechanical and materials engineers, and machining professionals, "Surface Integrity in Machining" can be also used as a textbook by advanced undergraduate and postgraduate students.

In the manufacturing sector, nanomaterials offer promising outcomes for cost reduction in production, quality improvement, and minimization of environmental hazards. This book focuses on the application of nanomaterials across a wide range of manufacturing areas, including in paint and coatings, petroleum refining, textile and leather industries, electronics, energy storage devices, electrochemical sensors, as well as in industrial waste treatment. This book: Examines nanofluids and nanocoatings in manufacturing and their characterization. Discusses nanomaterial applications in fabricating lightweight structural components, oil refining, smart leather processing and textile industries, and the construction industry. Highlights the role of 3D printing in realizing the full potential of nanotechnology. Considers synthetic strategies with a focus on greener protocols for the fabrication of nanostructured materials with enhanced properties and better control, including these materials' characterization and significant properties for ensuring smart outputs. Offers a unique perspective on applications in industrial waste recycling and treatment, along with challenges in terms of safety, economics, and sustainability in industrial processes. This work is written for researchers and industry professionals across a variety of engineering disciplines, including materials, manufacturing, process, and industrial engineering.

Sustainable Hard Machining: Implementation and Assessment analyzes the various methodologies of cooling and lubrication employed during hard machining operations, along with their potential contributions towards achieving sustainable machining. It includes the needs, challenges and trends towards sustainable hard machining of difficult-to-cut materials through the application of dry, minimum quantity lubrication (MQL), cryogenic and nanofluid assisted MQL for environmental, economic, ecological and societal benefits, leading to environmentally cleaner sustainable machining. Features: Provides an introduction to hard machining, sustainability and environmentally conscious machining Discusses dry and minimum quantity lubrication (MQL) based hard machining Includes computational methods and optimization in hard machining Reviews nano-cutting fluids in hard machining Explores cryogenic cooling in hard machining This book is aimed at graduate students and researchers in mechanical engineering, manufacturing and materials science.

Recent improvements in business process strategies have allowed more opportunities to attain greater developmental performances. This has led to higher success in day-to-day production and overall competitive advantage. The Handbook of Research on Manufacturing Process Modeling and Optimization Strategies is a pivotal reference source for the latest research on the various manufacturing methodologies and highlights the best optimization approaches to achieve boosted process performance. Featuring extensive coverage on relevant areas such as genetic algorithms, fuzzy set theory, and soft computing techniques, this publication is an ideal resource for researchers, practitioners, academicians, designers, manufacturing engineers, and institutions involved in design and manufacturing projects.

Materials for Advanced Heat Transfer Systems presents the latest research and technologies developed for high-performance materials in heat transfer and cooling. The book compiles sought after research academics and industry experts need to adopt to solve common problems in critical areas of heat transfer and cooling to help advance the field further. A variety of methodologies are included to synthesize the material used, along with the correct procedures to follow to ensure appropriate and effective use. Various case studies are presented to help the reader further understand the benefits and challenges of the materials discussed. Researchers, academics, students and engineers working on heat transfer systems will benefit from this interdisciplinary and applications-focused reference and be guided through various methodologies to make informed decisions based on the latest research and technologies available. - Presents current and futuristic materials that are being synthesized or used for improving heat transfer mechanisms of a system - Applies the technologies, models and methods to a variety of applications, including power generation, aerospace, electronics and automobiles - Includes recent case studies which exemplify the concepts and technologies analyzed

Advanced Machining Processes of Metallic Materials: Theory, Modelling and Applications, Second Edition, explores the metal cutting processes with regard to theory and industrial practice. Structured into three parts, the first section provides information on the fundamentals of machining, while the second and third parts include an overview of the effects of the theoretical and experimental considerations in high-level machining technology and a summary of production outputs related to part quality. In particular, topics discussed include: modern tool materials, mechanical, thermal and tribological aspects of machining, computer simulation of various process phenomena, chip control, monitoring of the cutting state, progressive and hybrid machining operations, as well as practical ways for improving machinability and generation and modeling of surface integrity. This new edition addresses the present state and future development of machining technologies, and includes expanded coverage on machining operations, such as turning, milling, drilling, and broaching, as well as a new chapter on sustainable machining processes. In addition, the book provides a comprehensive description of metal cutting theory and experimental and modeling techniques, along with basic machining processes and their effective use in a wide range of manufacturing applications. The research covered here has contributed to a more generalized vision of machining technology, including not only traditional manufacturing tasks, but also potential (emerging) new applications, such as micro and nanotechnology. - Includes new case studies illuminate experimental methods and outputs from different sectors of the manufacturing industry - Presents metal cutting processes that would be applicable for various technical, engineering, and scientific levels - Includes an updated knowledge of standards, cutting tool materials and tools, new machining technologies, relevant machinability records, optimization techniques, and surface integrity

Hard machining is a relatively recent technology that can be defined as a machining operation, using tools with geometrically defined cutting edges, of a work piece that has hardness values typically in the 45-70HRc range. This operation always presents the challenge of selecting a cutting tool insert that facilitates high-precision machining of the component, but it presents several advantages when compared with the traditional methodology based in finish grinding operations after heat treatment of work pieces. Machining of Hard Materials aims to provide the reader with the fundamentals and recent advances in the field of hard machining of materials. All the chapters are written by international experts in this important field of research. They cover topics such as: • advanced cutting tools for the machining of hard materials; • the mechanics of cutting and chip formation; • surface integrity; • modelling and simulation; and • computational methods and optimization. Machining of Hard Materials can serve as a useful reference for academics, manufacturing and materials researchers, manufacturing and mechanical engineers, and professionals in machining and related industries. It can also be used as a text for advanced undergraduate or postgraduate students studying mechanical engineering, manufacturing, or materials.

This textbook fosters information exchange and discussion on all aspects of introductory matters of modern mechanical engineering from a number of perspectives including: mechanical engineering as a profession, materials and manufacturing processes, machining and machine tools, tribology and surface engineering, solid mechanics, applied and computational mechanics, mechanical design, mechatronics and robotics, fluid mechanics and heat transfer, renewable energies, biomechanics, nanoengineering and nanomechanics. At the end of each chapter, a list of 10 questions (and answers) is provided.