Digital Twin Driven Smart Manufacturing examines the background, latest research, and application models for digital twin technology, and shows how it can be central to a smart manufacturing process.The interest in digital twin in manufacturing is driven by a need for excellent product reliability, and an overall trend towards intelligent, and connected manufacturing systems. This book provides an ideal entry point to this subject for readers in industry and academia, as it answers the questions: (a) What is a digital twin? (b) How to construct a digital twin? (c) How to use a digital twin to improve manufacturing efficiency? (d) What are the essential activities in the implementation of a digital twin? (e) What are the most important obstacles to overcome for the successful deployment of a digital twin? (f) What are the relations between digital twin and New Technologies? (g) How to combine digital twin with the New Technologies to achieve high efficiency and smartness in manufacturing?This book focuses on these problems as it aims to help readers make the best use of digital twin technology towards smart manufacturing. - Analyzes the differences, synergies and possibilities for integration between digital twin technology and other technologies, such as big data, service and Internet of Things - Discuss new requirements for a traditional three-dimension digital twin and proposes a methodology for a five-dimension version - Investigates new models for optimized manufacturing, prognostics and health management, and cyber-physical fusion based on the digital twin

This book introduces the methods for predicting the future behavior of a system’s health and the remaining useful life to determine an appropriate maintenance schedule. The authors introduce the history, industrial applications, algorithms, and benefits and challenges of PHM (Prognostics and Health Management) to help readers understand this highly interdisciplinary engineering approach that incorporates sensing technologies, physics of failure, machine learning, modern statistics, and reliability engineering. It is ideal for beginners because it introduces various prognostics algorithms and explains their attributes, pros and cons in terms of model definition, model parameter estimation, and ability to handle noise and bias in data, allowing readers to select the appropriate methods for their fields of application.Among the many topics discussed in-depth are:• Prognostics tutorials using least-squares• Bayesian inference and parameter estimation• Physics-based prognostics algorithms including nonlinear least squares, Bayesian method, and particle filter• Data-driven prognostics algorithms including Gaussian process regression and neural network• Comparison of different prognostics algorithms divThe authors also present several applications of prognostics in practical engineering systems, including wear in a revolute joint, fatigue crack growth in a panel, prognostics using accelerated life test data, fatigue damage in bearings, and more. Prognostics tutorials with a Matlab code using simple examples are provided, along with a companion website that presents Matlab programs for different algorithms as well as measurement data. Each chapter contains a comprehensive set of exercise problems, some of which require Matlab programs, making this an ideal book for graduate students in mechanical, civil, aerospace, electrical, and industrial engineering and engineering mechanics, as well as researchers and maintenance engineers in the above fields.

Prognostics and health management (PHM) is an emerging engineering discipline that diagnoses and predicts how an engineered system will degrade its performance and when it will lose its partial or whole functionality. With monitored parameters from the system and observations from its operating conditions, PHM can significantly enhance the reliability, availability, and predictability of the system. In this dissertation, contributions have been made to address the challenges of PHM for complex dynamic systems applied to lithium-ion batteries, as outlined in the following three major research thrusts: - Adaptive Dynamic System Modeling for PHM: in this thrust, a new self-cognizant dynamic system (SCDS) approach has been developed to address the challenge of dynamic system modeling considering the deterioration of system performance over time so that system inherent parameters can be accurately identified and system health states can be assessed. The SCDS approach has been applied to battery health management and also generalized for PHM of general complex dynamics systems. - Lithium-Plating Diagnosis: In this thrust, a novel internal state variable (SV) mapping approach has been developed to address the challenging of diagnosing lithium-plating with only operational measurements such as voltage and current information. - Lithium-Plating prognosis: In this thrust, a multi-scale filtering technique is developed based on the ISV mapping approach for the remaining useful life prediction of lithium-plating induced battery system failures. This dissertation consists of four journal articles that have been either published or submitted for publication in chapters two to five, whereas chapter one provides an overview of the research background and chapter six summarizes the dissertation with conclusions and future work.

This book contains papers presented in the main track of IITI 2018, the Third International Scientific Conference on Intelligent Information Technologies for Industry held in Sochi, Russia on September 17–21. The conference was jointly co-organized by Rostov State Transport University (Russia) and VŠB – Technical University of Ostrava (Czech Republic) with the participation of Russian Association for Artificial Intelligence (RAAI). IITI 2018 was devoted to practical models and industrial applications related to intelligent information systems. It was considered as a meeting point for researchers and practitioners to enable the implementation of advanced information technologies into various industries. Nevertheless, some theoretical talks concerning the state-of-the-art in intelligent systems and soft computing were also included into proceedings.

An indispensable guide for engineers and data scientists in design, testing, operation, manufacturing, and maintenance A road map to the current challenges and available opportunities for the research and development of Prognostics and Health Management (PHM), this important work covers all areas of electronics and explains how to: assess methods for damage estimation of components and systems due to field loading conditions assess the cost and benefits of prognostic implementations develop novel methods for in situ monitoring of products and systems in actual life-cycle conditions enable condition-based (predictive) maintenance increase system availability through an extension of maintenance cycles and/or timely repair actions; obtain knowledge of load history for future design, qualification, and root cause analysis reduce the occurrence of no fault found (NFF) subtract life-cycle costs of equipment from reduction in inspection costs, downtime, and inventory Prognostics and Health Management of Electronics also explains how to understand statistical techniques and machine learning methods used for diagnostics and prognostics. Using this valuable resource, electrical engineers, data scientists, and design engineers will be able to fully grasp the synergy between IoT, machine learning, and risk assessment.

This book addresses the steps needed to monitor health assessment systems and the anticipation of their failures: choice and location of sensors, data acquisition and processing, health assessment and prediction of the duration of residual useful life. The digital revolution and mechatronics foreshadowed the advent of the 4.0 industry where equipment has the ability to communicate. The ubiquity of sensors (300,000 sensors in the new generations of aircraft) produces a flood of data requiring us to give meaning to information and leads to the need for efficient processing and a relevant interpretation. The process of traceability and capitalization of data is a key element in the context of the evolution of the maintenance towards predictive strategies.

This book provides a complete picture of several decision support tools for predictive maintenance. These include embedding early anomaly/fault detection, diagnosis and reasoning, remaining useful life prediction (fault prognostics), quality prediction and self-reaction, as well as optimization, control and self-healing techniques. It shows recent applications of these techniques within various types of industrial (production/utilities/equipment/plants/smart devices, etc.) systems addressing several challenges in Industry 4.0 and different tasks dealing with Big Data Streams, Internet of Things, specific infrastructures and tools, high system dynamics and non-stationary environments . Applications discussed include production and manufacturing systems, renewable energy production and management, maritime systems, power plants and turbines, conditioning systems, compressor valves, induction motors, flight simulators, railway infrastructures, mobile robots, cyber security and Internet of Things. The contributors go beyond state of the art by placing a specific focus on dynamic systems, where it is of utmost importance to update system and maintenance models on the fly to maintain their predictive power.

Expert guidance on theory and practice in condition-based intelligent machine fault diagnosis and failure prognosis Intelligent Fault Diagnosis and Prognosis for Engineering Systems gives a complete presentation of basic essentials of fault diagnosis and failure prognosis, and takes a look at the cutting-edge discipline of intelligent fault diagnosis and failure prognosis technologies for condition-based maintenance. It thoroughly details the interdisciplinary methods required to understand the physics of failure mechanisms in materials, structures, and rotating equipment, and also presents strategies to detect faults or incipient failures and predict the remaining useful life of failing components. Case studies are used throughout the book to illustrate enabling technologies. Intelligent Fault Diagnosis and Prognosis for Engineering Systems offers material in a holistic and integrated approach that addresses the various interdisciplinary components of the field--from electrical, mechanical, industrial, and computer engineering to business management. This invaluably helpful book: * Includes state-of-the-art algorithms, methodologies, and contributions from leading experts, including cost-benefit analysis tools and performance assessment techniques * Covers theory and practice in a way that is rooted in industry research and experience * Presents the only systematic, holistic approach to a strongly interdisciplinary topic

PHM Society established International Journal of Prognostics and Health Management (IJPHM) in 2009 to facilitate archival publication of peer-reviewed results from research and development in the area of PHM. As a journal solely dedicated to the emerging field of PHM IJPHM is the first of its kind and has been a focal point for dissemination of peer-reviewed PHM knowledge. While for the first few years the journal maintained only an online presence, the printed volumes will now be available and can be obtained upon request. The first IJPHM volume came out in 2010 with three research papers that discussed the key issue of PHM performance that is still relevant to the maturing field of PHM.