This book examines hands-on practical applications, which will benefit those new to the plastic blow molding industry, as well as those who are experienced but may not have been exposed to all facets of a blow molding plant. People from various disciplines such as product and manufacturing engineering, marketing, design, research and development, as well as operation personnel, will also gain insight into solving the everyday problems of a blow molding operation. This revised second edition is expanded by a comprehensive troubleshooting guide that will prove particularly helpful to any practitioner.

Stretch Blow Molding, Third Edition, provides the latest on the blow molding process used to produce bottles of the strength required for carbonated drinks. In this updated handbook, Ottmar Brandau introduces the technology of stretch blow molding, explores practical aspects of designing and running a production line, and looks at practical issues for quality control and troubleshooting. As an experienced engineer, manager, and consultant, Brandau's focus is on optimizing the production process, improving quality, and reducing cycle time. In this new edition, the author has thoroughly reviewed the content of the book, providing updates on new developments in stretch blow molding, including neck sizes, new equipment and processes, and the economics of the process. The book is a thoroughly practical handbook which provides engineers and managers with the toolkit to improve production and engineering aspects in their own businesses, allowing them to save money, increase output, and improve competitiveness by adopting new technologies. - Provides knowledge and understanding of the latest technological and best practice developments in stretch blow molding - Includes money saving, practical strategies to optimize the production process, improve quality, and reduce cycle times - Provides a guide to the training of operators, as well as tactics on how to troubleshoot when products are faulty, productivity is low, or machinery is not operating as expected

Taking a straight-forward approach, the Practical Guide to Injection Blow Molding explores the entire industry from conception, design, costing, tooling, and machinery, to trouble-shooting, testing, and daily production. With information for both the novice investor and the plastic industry expert, this concise text is reinforced with pictures, charts, and figures. The author, a highly knowledgeable industry insider, and a member ofThe Plastics Hall of Fame, discusses the history of the industry, as well as its daily workings. He instructs in product and tooling design, as well as material and machine selection, explaining advantages and disadvantages, elaborating on efficiencies that can be realized.

Outline proven methods from planning and manufacture to product testing, this work reports on the most effective means of producing plastics by the extrusion blow moulding process. It supplies data on materials, performance standards and testing methodologies developed in industry with proven reliability and cost effectiveness.

Over the years, numerous handbooks and design guides on the subject of plastics have been published. None of these dealt in any depth with the subject of this handbook-blow molding. The recent growth of blow molding as an economically feasible process has been rapid in many areas. This growth, coupled with the lack of technical publications relating to blow molding, prompted the Board of Directors of the Blow Molding Division of the Society of Plastic Engineers to undertake the assimilation of available information and the editing of this milestone publication. We believe that this Plastic Blow Molding Handbook will provide the reader with a greater understanding of the unique process characteristics of blow molding, enable the reader to apply proven techniques in developing new products and applications for blow molding, and will serve as a valuable reference for all who are interested in the plastics industry. Our thanks are heartily extended to the various authors for their con tributions to this pioneering effort in blow molding. J. H. Moran Chairman Blow Molding Division Society of Plastic Engineers xi Preface The blow molding of plastic articles has in the past had an aura of the mystic around it. As a result, little comprehensive work on the subject has been published. Advances in the technology of polymeric materials, machine controls, computer science, and management techniques have made it nec essary to correct the myths and magic.

Dr.-Ing. Michael Thielen is a PR consultant, editorial service provider, and founder and publisher of the trade journal bioplastics MAGAZINE. As a mechanical engineer, he studied plastics engineering at the RWTH Aachen University, where he also earned his doctorate. After several years in various sales and communication positions, including at the Krupp Research Institute, Krupp Kautex Maschinenbau, and SIG Plastics International, he went freelance in 2003 as a consultant and publicist. He has written several books on blow molding technology and bioplastics and has taught plastics engineering in numerous lectures and teaching assignments at universities of applied sciences in Germany and abroad.

The focus of Understanding Blow Molding is on hands-on practical applications, which will benefit those new to the plastic blow molding industry, as well as those who are experienced but may not have been exposed to all facets of a blow molding plant. People from various disciplines such as product and manufacturing engineering, marketing, design, research and development, as well as operation personnel, will also gain insight into solving the everyday problems of a blow molding operation. This revised second edition is expanded by a comprehensive troubleshooting guide that will prove particularly helpful to any practitioner.

Blow moulding is a manufacturing process used to form hollow plastic parts. It evolved from the ancient art of glass blowing and it is used to particular advantage with plastic materials. Celluloid was used first to blow mould baby rattles and novelties in the 1930s, linear low-density polyethylene was used in the 1940s for high production bottles and these days polyethylene terephthalate is used to make anything from soda bottles, to highly sophisticated multilayered containers and automotive fuel tanks in the last decade. When designing a product it is important to consider aspects such as a material's characteristics, the processing methods available, the assembly and finishing procedures, and the life cycle and expected performance of the product. This book presents the basics of blow moulding as well as the latest state-of-the-art and science of the industry. A key feature is the approach of discussing the 'basics' and then taking the reader through the entire process from design development through to final production.

This handbook provides a framework for understanding how to characterize plastic manufacturing processes for use in troubleshooting problems. The 21 chapters are authored by well-known and experienced engineers who have specialized knowledge about the processes covered in this practical guide. From the Preface: “In every chapter, the process is described and the most common problems are discussed along with the root causes and potential technical solutions. Numerous case studies are provided that illustrate the troubleshooting process. Mark A. Spalding, The Dow Chemical Company