"This book provides recent developments in surface engineering techniques and applications, detailing scientific and technological results while also giving insight to current research, economic impact, and environmental concerns pertaining to new surface processes"--

This book presents a general view on thin surface coatings used for tribological applications and it is based on the current state of understanding. The mechanisms of friction and wear in sliding and rolling contacts of coated surfaces are described. Basic information on coating techniques, tribology and surface mechanisms is given. Based on collected experimental works information is given on the properties of thin soft coatings, such as polymer, lamellar solid and soft metal coatings; thin hard coatings, such as nitride, carbide, oxide, boride and diamond and diamond-like coatings; and multi-component and multi-layer coatings. The influence of interface layers and lubricants is highlighted. The methods available for characterization of coated surfaces and for mechanical and chemical evaluation of their tribological properties are described. Tribological evaluation methods for accelerated and field testing and the need for standardization of quality assurance procedures are discussed. A methodology for the selection of thin coatings for tribological applications is presented and knowledge based expert system approaches for coating selection are reviewed. For different application examples, the basic tribological contact mechanisms are described and the possibilities for improving their tribological properties by using surface coatings are discussed. The application examples include sliding and rolling bearings, gears, tools for cutting and forming, erosion resistant applications, magnetic recording systems and bio-medical implants.

Lasers can alter the surface composition and properties of materials in a highly controllable way, which makes them efficient and cost-effective tools for surface engineering. This book provides an overview of the different techniques, the laser-material interactions and the advantages and disadvantages for different applications. Part one looks at laser heat treatment, part two covers laser additive manufacturing such as laser-enhanced electroplating, and part three discusses laser micromachining, structuring and surface modification. Chemical and biological applications of laser surface engineering are explored in part four, including ways to improve the surface corrosion properties of metals. - Provides an overview of thermal surface treatments using lasers, including the treatment of steels, light metal alloys, polycrystalline silicon and technical ceramics - Addresses the development of new metallic materials, innovations in laser cladding and direct metal deposition, and the fabrication of tuneable micro- and nano-scale surface structures - Chapters also cover laser structuring, surface modification, and the chemical and biological applications of laser surface engineering

The hardest requirements on a material are in general imposed at the surface: it has to be wear resistant for tools and bearings; corrosion resistant for turbine blades; antireflecting for solar cells; and it must combine several of these properties in other applications. `Surface engineering' is the general term that incorporates all the techniques by which a surface modification can be accomplished. These techniques include both the more traditional methods, such as nitriding, boriding and carburizing, and the newer ones, such as ion implantation, laser beam melting and, in particular, coating. This book comprises and compares in a unique way all these techniques of surface engineering. It is a compilation of lectures which were held by renowned scientists and engineers in the frame of the well known `EuroCourses' of the Joint Research Centre of the Commission of the European Communities. The book is principally addressed to material and surface scientists, physicists and chemists, engineers and technicians of industries and institutes where surface engineering problems arise.

In engineering, there are often situations in which the material of the main component is unable to sustain long life or protect itself from adverse operating environments. Moreover, in some cases, different material properties such as anti-friction and wear, anti-corrosive, thermal resistive, super hydrophobic, etc. are required as per the operating conditions. If those bulk components are made of such materials and possess those properties, the cost will be very high. In such cases, a practical solution is surface coating, which serves as a protective barrier to the bulk material from the adverse environment. In the last decade, with enormous effort, researchers and scientists have developed suitable materials to overcome those unfavorable operating conditions, and they have used advanced deposition techniques to enhance the adhesion and surface texturing of the coatings. Advanced Surface Coating Techniques for Modern Industrial Applications is a highly sought reference source that compiles the recent research trends in these new and emerging surface coating materials, deposition techniques, properties of coated materials, and their applications in various engineering and industrial fields. The book particularly focuses on 1) coating materials including anti-corrosive materials and nanomaterials, 2) coating methods including thermal spray and electroless disposition, and 3) applications such as surface engineering and thin film application. The book is ideal for engineers, scientists, researchers, academicians, and students working in fields like material science, mechanical engineering, tribology, chemical and corrosion science, bio-medical engineering, biomaterials, and aerospace engineering.

This book is intended to help engineers analyze service condition and potential mechanisms of surface degradation. This will enable engineers select suitable materials for improved service-life and performance of engineering components. The book comprises 7 chapters, and is well illustrated with schematics, photographs, microstructure, XRD patterns, EDAX mapping, and technical data tables. The book focuses on the influence of materials and methods of surface engineering on structure, properties, and wear-performance of engineering components. It begins with the need to study the subject of surface engineering, scope of surface engineering, and classification of techniques of surface engineering. The book covers conventional material system (steel, cast iron, stellite, WC-Co, PCDs, etc.) and new materials like multilayer structures, functionally gradient materials (FGMs), intermetallic barrier coatings, and thermal barrier coating. The book covers most conventional as well as advanced surface engineering techniques, such as burnishing, shot peening, flame and induction hardening, laser and electron beam hardening, plasma and TIG melting, carburizing, nitriding, cyaniding, boronizing, vanadizing, ion implantation, laser alloying, chemical vapor deposition, PE chemical vapor deposition, physical vapor deposition, weld overlays, laser cladding, hot dip galvanizing, hot dip lead tin coating, hot dip aluminizing, hot dip chromizing, electroplating, electroless plating (Ni-P and Ni-B), mechanical plating, roll bonding, explosive bonding, and hot isostatic. The book also includes an introductory chapter on friction-stir processing of aluminum and titanium alloys. Further, it discusses studies on structure, mechanical and wear properties of weld surfacing, flame spray coating, HVOF sprayed coating, laser cladding of ferrous metals, nickel and cobalt based alloys and their composites in as-sprayed and heat-treated conditions. The book provides a comprehensive overview of various destructive and nondestructive techniques used for characterization of engineered surfaces. The materials in the book will be useful to undergraduate and graduate students. In addition, the contents of this book can also be used for professional development courses for practicing engineers.

This highly illustrated reference work covers the three principal types of surface technologies that best protect engineering devices and products: diffusion technologies, deposition technologies, and other less commonly acknowledged surface engineering (SE) techniques. Various applications are noted throughout the text and additionally whole chapters are devoted to specific SE applications across the automotive, gas turbine engine (GTE), metal machining, and biomedical implant sectors. Along with the benefits of SE, this volume also critically examines SE's limitations. Materials degradation pathways - those which can and those which cannot be mitigated by SE - are rigorously explained. Written from a scientific, materials engineering perspective, this concise text is supported by high-quality images and photo-micrographs which show how surfaces can be engineered to overcome the limits of conventionally produced materials, even in complex or hostile operating environments. This book is a useful resource for undergraduate and postgraduate students as well as professional engineers.

Engineers are faced with a bewildering array of choices when selecting a surface treatment for a specific corrosion or wear application. This book provides practical information to help them select the best possible treatment. An entire chapter is devoted to process comparisons, and dozens of useful tables and figures compare surface treatment thickness and hardness ranges; abrasion and corrosion resistance; processing time, temperature, and pressure; costs; distortion tendencies; and other critical process factors and coating characteristics. The chapter Practical Guidelines for Surface Engin.

Surface Engineering of Metals provides basic definitions of classical and modern surface treatments, addressing mechanisms of formation, microstructure, and properties of surface layers. Part I outlines the fundamentals of surface engineering, presents the history of its development, and proposes a two-category classification of surface layers. Discussions include the basic potential and usable properties of superficial layers and coatings, explaining their concept, interaction with other properties, and the significance of these properties for proper selection and functioning. Part II provides an original classification of the production methods of surface layers. Discussions include the latest technologies in this field, characterized by directional or beam interaction of particles or of the heating medium with the treat surface.

Here is a comprehensive resource that compiles extensive descriptions of friction stir processing, fabrication of surface metal matrix composites, and friction surfacing into one volume. The book is separated into four sections, beginning with a discussion of surface tailoring of metals by friction stir processing. This first section delves into the basics of friction stir processing (FSP), incorporating illustrations to explain the supporting mechanisms of this process. This section culminates with the introduction of potential applications of FSP in the manufacturing industry and obstacles that may arise when implemented. The following two sections explore and discuss surface metal matrix composites by friction stir processing and surface engineering by friction surfacing. They provide a thorough explanation of the material systems involved in the respective processes and discuss in detail the mechanisms behind each. The book, which closes with a comprehensive discussion of recent developments in friction-assisted processes and their functionality, offers a unique compilation of information on these increasingly prominent developments in the field of surface engineering. This volume organizes the information in a manner that is both easily accessible and comprehensible, utilizing visuals such as figures, tables, and photographs to enhance readers’ understanding. Key features: • Explores a multitude of topics within the field of surface engineering at length • Summarizes and explores the mechanical foundation of friction stir processing, fabrication of surface metal matrix composites, and friction surfacing • Incorporates figures and tables to aid in illustrating the concepts discussed • Offers potential applications and discusses future benefits of specific elements pertaining to surface engineering