Before the 1970s, plastics were considered primarily as non-engineering materials and were used in applications such as belts, hoses, gaskets, carpet backing, sealing, adhesives, tires, and so forth as a part of an engineering solution. More recently, plastics have replaced traditional materials and emerged as a significant "engineering application" within the automotive industry. Plastics have proven to be cost effective while providing automakers with the design freedom to accommodate safety, styling, and comfort. Engineering Plastics and Plastic Composites In Automotive Applications focuses on some of the various types of plastics and plastic composites and their applications and advantages within passenger vehicles.

Today's automotive industry is challenged by ever more stringent demands to reduce fuel consumption and exhaust emissions. Lightweight design and increased use of advanced plastic components will be crucial for the next generation of cars complying with legislation. Engineers and manufacturers who develop and produce polymer-based components for automotives are under pressure to reduce developing times and to optimize production processes for quality and economic viability. Tools of choice are computer-aided selection of polymers in combination with mathematical simulation for both, material properties and production processes. They provide crucial help in finding innovative and economical solutions when designing polymer applications for modern cars. This unique and timely book provides theoretical as well as practical reviews of novel polymer applications for automotive engineering, covering material selection, simulation, prototyping and manufacturing. Nineteen industrial case studies illustrate current polymer applications for the exterior of passenger cars and commercial vehicles made in Europe. These studies describe component-specific and vehicle-specific solutions, providing expert insights into current developments in the polymer industry as well as novel component production and, most importantly, their innovative implementation into industrial practice.

Automotive Plastics and Composites: Materials and Processing is an essential guide to the use of plastic and polymer composites in automotive applications, whether in the exterior, interior, under-the-hood, or powertrain, with a focus on materials, properties, and processing. The book begins by introducing plastics and polymers for the automotive industry, discussing polymer materials and structures, mechanical, chemical, and physical properties, rheology, and flow analysis. In the second part of the book, each chapter is dedicated to a category of material, and considers the manufacture, processing, properties, shrinkage, and possible applications, in each case. Two chapters on polymer processing provide detailed information on both closed-mold and open-mold processing. The final chapters explain other key aspects, such as recycling and sustainability, design principles, tooling, and future trends. This book is an ideal reference for plastics engineers, product designers, technicians, scientists, and R&D professionals who are looking to develop materials, components, or products for automotive applications. The book also intends to guide researchers, scientists, and advanced students in plastics engineering, polymer processing, and materials science and engineering. Analyzes mechanical, chemical, physical, and thermal properties, enabling the reader to select the appropriate material for specific applications Explains polymer processing, with thorough coverage of operations across both closed-mold and open-mold processing Provides systematic coverage of materials, including commodity and engineering thermoplastics, bio-based plastics, thermosets, composites, elastomeric polymers, and 3D-printed plastics

A survey of the role of plastics materials in the motor industry. It discusses progress in the different sectors of automotive engineering, and the possible effect of economic and environmental pressures on the growth of the plastics contribution. Emphasis is given to materials selection and the author explains how a material can be 'right' or 'wrong' for a particular job – and what extraneous factors could change things.

Applied Plastics Engineering Handbook: Processing, Materials, and Applications, Second Edition, covers both the polymer basics that are helpful to bring readers quickly up-to-speed if they are not familiar with a particular area of plastics processing and the recent developments that enable practitioners to discover which options best fit their requirements. New chapters added specifically cover polyamides, polyimides, and polyesters. Hot topics such as 3-D printing and smart plastics are also included, giving plastics engineers the information they need to take these embryonic technologies and deploy them in their own work. With the increasing demands for lightness and fuel economy in the automotive industry (not least due to CAFÉ standards), plastics will soon be used even further in vehicles. A new chapter has been added to cover the technology trends in this area, and the book has been substantially updated to reflect advancements in technology, regulations, and the commercialization of plastics in various areas. Recycling of plastics has been thoroughly revised to reflect ongoing developments in sustainability of plastics. Extrusion processing is constantly progressing, as have the elastomeric materials, fillers, and additives which are available. Throughout the book, the focus is on the engineering aspects of producing and using plastics. The properties of plastics are explained, along with techniques for testing, measuring, enhancing, and analyzing them. Practical introductions to both core topics and new developments make this work equally valuable for newly qualified plastics engineers seeking the practical rules-of-thumb they don't teach you in school and experienced practitioners evaluating new technologies or getting up-to-speed in a new field. - Presents an authoritative source of practical advice for engineers, providing guidance from experts that will lead to cost savings and process improvements - Ideal introduction for both new engineers and experienced practitioners entering a new field or evaluating a new technology - Updated to include the latest technology, including 3D Printing, smart polymers, and thorough coverage of biopolymers and biodegradable plastics

Tougher and cheaper than other materials, thermoplastic resins are used in applications ranging from aircraft frames to glass windows. This is the first authoritative source for building and evaluating new product lines. Written by a top team of international experts, this reference incorporates the chemical, mechanical, and physical data necessary to compare and evaluate existing product lines with new and emerging products.

The authoritative introduction to all aspects of plastics engineering — offering both academic and industry perspectives in one complete volume. Introduction to Plastics Engineering provides a self-contained introduction to plastics engineering. A unique synergistic approach explores all aspects of material use — concepts, mechanics, materials, part design, part fabrication, and assembly — required for converting plastic materials, mainly in the form of small pellets, into useful products. Thermoplastics, thermosets, elastomers, and advanced composites, the four disparate application areas of polymers normally treated as separate subjects, are covered together. Divided into five parts — Concepts, Mechanics, Materials, Part Processing and Assembly, and Material Systems — this inclusive volume enables readers to gain a well-rounded, foundational knowledge of plastics engineering. Chapters cover topics including the structure of polymers, how concepts from polymer physics explain the macro behavior of plastics, evolving concepts for plastics use, simple mechanics principles and their role in plastics engineering, models for the behavior of solids and fluids, and the mechanisms underlying the stiffening of plastics by embedded fibers. Drawing from his over fifty years in both academia and industry, Author Vijay Stokes uses the synergy between fundamentals and applications to provide a more meaningful introduction to plastics. Examines every facet of plastics engineering from materials and fabrication methods to advanced composites Provides accurate, up-to-date information for students and engineers both new to plastics and highly experienced with them Offers a practical guide to large number of materials and their applications Addresses current issues for mechanical design, part performance, and part fabrication Introduction to Plastics Engineering is an ideal text for practicing engineers, researchers, and students in mechanical and plastics engineering and related industries.

Today's automotive industry is challenged by ever more stringent demands to reduce fuel consumption and exhaust emissions. Lightweight design and increased use of advanced plastic components will be crucial for the next generation of cars complying with legislation. Engineers and manufacturers who develop and produce polymer-based components for automotives are under pressure to reduce developing times and to optimize production processes for quality and economic viability. Tools of choice are computer-aided selection of polymers in combination with mathematical simulation for both, material properties and production processes. They provide crucial help in finding innovative and economical solutions when designing polymer applications for modern cars. This unique and timely book provides theoretical as well as practical reviews of novel polymer applications for automotive engineering, covering material selection, simulation, prototyping and manufacturing. Nineteen industrial case studies illustrate current polymer applications for the exterior of passenger cars and commercial vehicles ""made in Europe"". These studies describe component-specific and vehicle-specific solutions, providing expert insights into current developments in the polymer industry as well as novel component production and, most importantly, their innovative implementation into industrial practice.