Sheet metal is a common and widely used material, which can be easily worked using hand tools or simple machinery. There are lots of opportunities for designing, making and using sheet metal parts to produce elegant, effective and low cost solutions for new items, repairs and modifications to existing components. This new guide takes a practical approach to the manufacture of sheet metal parts, and explains how you can make full use of hand tools and machines to produce ambitious work of a high standard. Topics covered include the use of specialist tools such as snips, nibblers, folders, the jenny, the flypress, punches and dies; and techniques for manufacturing a wide range of sheet metal parts, including marking out, cutting, bending, joining and finishing. There are practical projects to illustrate the use of techniques and tools. Fully illustrated with 337 colour illustrations and 109 CAD diagrams.

Professional Sheet Metal Fabrication is the number-one resource for sheet metal workers old and new. Join veteran metalworker Ed Barr as he walks you through the ins and outs of planning a sheet metal project, acquiring the necessary tools and resources, doing the work, and adding the perfect finishing touches for a seamless final product. From his workshop at McPherson College-home of the only accredited four-year degree in automotive restoration technology-Barr not only demonstrates how the latest tools and products work, but also explains why sheet metal reacts the way it does to a wide variety of processes. He includes clear directions for shaping metal using hand tools, the English Wheel, the pneumatic planishing hammer, and other machines, and discusses a variety of ways to cut and join metal through welding, soldering, brazing, and riveting. Dent repair and automotive patch panel fabrication are covered in detail. Readers are also given tips on copying shapes and building foam, wire, and wood station bucks to use as guides during shaping. This is truly the most detailed enthusiast-focused sheet metal how-to book on the market. Whether you're a metal hobbyist or experienced professional, you're sure to find something new in Professional Sheet Metal Fabrication.

This CD-ROM contains the PDF version of Metalworking Sink or Swim. This collection of priceless tips, tricks, skills, and experiences from a veteran of the trade is presented in a way that captures the attention of users and engages them in the process of furthering the art. It includes shop-tested descriptions and illustrations of creative and unique skills and observations from almost 40 years in the metalworking trades. What's more, it offers enough material from several metalworking trades to start a great research and development shop. It is sure to be a valuable and time-saving resource for anyone involved in the fabrication of metal. Written by a shop peer from the perspective of having done the required work. Includes numerous photos and illustrative stories that help users easily understand the material presented and the techniques provided. Contains a chapter on flame straightening techniques. Offers many examples of special workholding techniques. Covers crossover skills like Welding/Machine, Sheetmetal/Welding, and Design/Management.

This is a revised and enlarged edition of the earlier standard work on the subject which should be essential reading for anyone with an interest in brass or the wider fields of metalwork and antiques. The book sets individual pieces in their historical background of design, manufacture and use.

Using castings from your charcoal foundry (see Book 1 in the series: The Charcoal Foundry by David Gingery) and simple hand methods (no machine tools needed!) you can build a sturdy and accurate bed for a metal lathe. Then additional castings, common hardware items and improvised equipment will add the headstock, tailstock, carriage and all the remaining parts to complete the lathe. Illustrated with photos and drawings to show you all you need to know about patterns, molding, casting and finishing the parts. The lathe specs. include a 7" swing over the bed and 12" between centers. Adjustable tailstock with set-over for taper turning. Adjustable gibs in sliding members and adjustable sleeve bearings in the headstock. A truly practical machine capable of precision work. Once you have a foundry to cast the parts and a lathe to machine them you can tackle more exotic projects.

This book, by a master craftsman who has devoted much of his life to teaching, is an exceptionally useful handbook in the techniques of sheet metalcraft. Presenting easy-to-follow and complete instructions on pages opposite to carefully executed drawings and diagrams, he makes it possible for anyone to learn the basics of this art form and to fashion objects which are at once beautiful and useful, and which display the individual expressiveness of the maker. Beginning with fundamentals, the author lists and pictures all of the necessary tools and carefully explains basic techniques for cutting stock, annealing and heating, pickling, shallow hollowing, raising, planishing, bending and shaping, leveling, soldering and welding, making molds, pattern making, and all of the steps and processes in the fine art of chasing. There follows a series of specific projects for making candlesticks, coasters, fluted platters and bowls, beakers, pitchers, serving trays, lamps, and a host of other articles in a wide variety of designs. A selection of thumbnail sketches for further exploration is included, and complete instructions are given for finishing and oxidation. The compact and graphic method of presentation makes this an extremely handy book, and the projects contained in it will engage the accomplished craftsman as well as the amateur. The approach is consistently from the craftworker's point of view, and the description of workshop methods are clear and direct and result from the author's lifelong experience in actual work and in instruction.

Sheet metal fabrication--from fins and fenders to art--with all the necessary information on tools, preparations, materials, forms, mock-ups, and much more.

Come take the journey with Kay as she shows you how to begin adding soldering, dapping, sawing, and other skills from the metalsmith’s repertoire into your beading. Kay’s projects will also show beginner metalworkers how to incorporate the rich, colorful, sumptuous look that semiprecious beads bring to metal jewelry. These necklaces, earrings, bracelets, and pendants present such a complete range of techniques, all fully and beautifully illustrated with step-by-step photos. You’ll be amazed at the eye candy you can create!