This volume covers various aspects of the fundamentals, synthesis, analysis, design, monitoring, and control of metals, materials, and metallurgical processes and phenomena. Topics represented include but are not limited to: • Experimental, analytical, physical, and computer modeling of physical chemistry and thermodynamics • Modeling of the transport phenomena in materials processing and metallurgical processes involving iron, steel, nonferrous metals, and composites • Second-phase particles in metals and processes and the fundamentals (experimental studies or theoretical studies) on the nucleation, growth, motion, and removal of these particles from the molten metal or reactors • Physical chemistry, thermodynamics, and kinetics for the production and refining of rare-earth metals • Control of industrial processes in the field of extraction and processing of metals and materials

Materials Processing is the first textbook to bring the fundamental concepts of materials processing together in a unified approach that highlights the overlap in scientific and engineering principles. It teaches students the key principles involved in the processing of engineering materials, specifically metals, ceramics and polymers, from starting or raw materials through to the final functional forms. Its self-contained approach is based on the state of matter most central to the shaping of the material: melt, solid, powder, dispersion and solution, and vapor. With this approach, students learn processing fundamentals and appreciate the similarities and differences between the materials classes. The book uses a consistent nomenclature that allow for easier comparisons between various materials and processes. Emphasis is on fundamental principles that gives students a strong foundation for understanding processing and manufacturing methods. Development of connections between processing and structure builds on students' existing knowledge of structure-property relationships. Examples of both standard and newer additive manufacturing methods throughout provide students with an overview of the methods that they will likely encounter in their careers. This book is intended primarily for upper-level undergraduates and beginning graduate students in Materials Science and Engineering who are already schooled in the structure and properties of metals, ceramics and polymers, and are ready to apply their knowledge to materials processing. It will also appeal to students from other engineering disciplines who have completed an introductory materials science and engineering course. - Coverage of metal, ceramic and polymer processing in a single text provides a self-contained approach and consistent nomenclature that allow for easier comparisons between various materials and processes - Emphasis on fundamental principles gives students a strong foundation for understanding processing and manufacturing methods - Development of connections between processing and structure builds on students' existing knowledge of structure - property relationships - Examples of both standard and newer additive manufacturing methods throughout provide students with an overview of the methods that they will likely encounter in their careers

Laser materials processing has made tremendous progress and is now at the forefront of industrial and medical applications. The book describes recent advances in smart and nanoscaled materials going well beyond the traditional cutting and welding applications. As no analytical methods are described the examples are really going into the details of what nowadways is possible by employing lasers for sophisticated materials processing giving rise to achievements not possible by conventional materials processing.

This volume includes contributions on the physical and numerical modeling of materials processing, and covers a range of metals and minerals. Authors present models and results related to the basics of processing such as extraction, joining, separation, and casting. The corresponding fundamentals of mass and heat transport as well as physical and thermodynamics properties are addressed, allowing for a cross-disciplinary vision of the field.

This book includes contributions from the Materials Processing Fundamentals Symposium held at the TMS 2018 Annual Meeting & Exhibition in Phoenix, Arizona. Covering the physical and numerical modeling of materials processing, the volume covers a range of metals and minerals. Authors present models and results related the basics of processing such as extraction, joining, separation, and casting. The corresponding fundamentals of mass and heat transport as well as physical and thermodynamics properties are addressed, allowing for a cross-disciplinary vision of the field.

Coverage of the most recent advancements and applications in laser materials processing This book provides state-of-the-art coverage of the field of laser materials processing, from fundamentals to applications to the latest research topics. The content is divided into three succinct parts: Principles of laser engineering-an introduction to the basic concepts and characteristics of lasers, design of their components, and beam delivery Engineering background&-a review of engineering concepts needed to analyze different processes: thermal analysis and fluid flow; solidification of molten metal; and residual stresses that evolve during processes Laser materials processing-a rigorous and detailed treatment of laser materials processing and its principle applications, including laser cutting and drilling, welding, surface modification, laser forming, and rapid prototyping Each chapter includes an outline, summary, and example sets to help readers reinforce their understanding of the material. This book is designed to prepare graduate students who will be entering industry; researchers interested in initiating a research program; and practicing engineers who need to stay abreast of the latest developments in this rapidly evolving field.

This collection provides researchers and industry professionals with complete guidance on the synthesis, analysis, design, monitoring, and control of metals, materials, and metallurgical processes and phenomena. Along with the fundamentals, it covers modeling of diverse phenomena in processes involving iron, steel, non-ferrous metals, and composites. It also goes on to examine second phase particles in metals, novel sensors for hostile-environment materials processes, online sampling and analysis techniques, and models for real-time process control and quality monitoring systems.

This book focuses on advanced processing of new and emerging materials, and advanced manufacturing systems based on thermal transport and fluid flow. It examines recent areas of considerable growth in new and emerging manufacturing techniques and materials, such as fiber optics, manufacture of electronic components, polymeric and composite materials, alloys, microscale components, and new devices and applications. The book includes analysis, mathematical modeling, numerical simulation and experimental study of processes for prediction, design and optimization. It discusses the link between the characteristics of the final product and the basic transport mechanisms and provides a foundation for the study of a wide range of manufacturing processes. Focuses on new and advanced methods of manufacturing and materials processing with traditional methods described in light of the new approaches; Maximizes reader understanding of the fundamentals of how materials change, what transport processes are involved, and how these can be simulated and optimized - concepts not covered elsewhere; Introduces new materials and applications in manufacturing and summarizes traditional processing methods, such as heat treatment, extrusion, casting, injection molding, and bonding, to show how they have evolved and how they could be used for meeting the challenges that we face today.

There is a growing need for manufacturing optimization all over the world. The immense market of Additive Manufacturing (AM) technologies dictates a need for a book that will provide knowledge of the various aspects of AM for anyone interested in learning about this fast-growing topic. This book disseminates knowledge of AM amongst scholars at graduate level, post graduate level, doctoral level, as well as industry personnel. The objective is to offer a state-of-the-art book which covers all aspects of AM and incorporates all information regarding trends, historical developments, classifications, materials, tooling, software issues, dynamic design, principles, limitations, and communication interfaces in a one-stop resource. Features: Breaks down systematic coverage of various aspects of AM within four distinct sections Contains details of various AM techniques based on ASTM guidelines Discusses many AM applications with suitable illustrations Includes recent trends in the field of AM Covers engineering materials utilized as raw materials in AM Compares AM techniques with different traditional manufacturing methods

Laser powder bed fusion of metals is a technology that makes use of a laser beam to selectively melt metal powder layer-by-layer in order to fabricate complex geometries in high performance materials. The technology is currently transforming aerospace and biomedical manufacturing and its adoption is widening into other industries as well, including automotive, energy, and traditional manufacturing. With an increase in design freedom brought to bear by additive manufacturing, new opportunities are emerging for designs not possible previously and in material systems that now provide sufficient performance to be qualified in end-use mission-critical applications. After decades of research and development, laser powder bed fusion is now enabling a new era of digitally driven manufacturing. Fundamentals of Laser Powder Bed Fusion of Metals will provide the fundamental principles in a broad range of topics relating to metal laser powder bed fusion. The target audience includes new users, focusing on graduate and undergraduate students; however, this book can also serve as a reference for experienced users as well, including senior researchers and engineers in industry. The current best practices are discussed in detail, as well as the limitations, challenges, and potential research and commercial opportunities moving forward. - Presents laser powder bed fusion fundamentals, as well as their inherent challenges - Provides an up-to-date summary of this advancing technology and its potential - Provides a comprehensive textbook for universities, as well as a reference for industry - Acts as quick-reference guide