With a focus on the fundamentals and strategies of distillation columns, this book covers the process variables for continuous distillation columns, as well as four basic control strategies and the typical cases in which they are used. The author defines the inlet and outlet streams and process variables for a distillation column and then explains the overall concept of the separation and purification that is performed. Performance and product quality are described in terms of specification requirements, and tools and techniques for the optimization of quality performance are provided. Figures and graphs are included within the reference to illustrate concepts.

Distillation column control has been the the "Lehigh inquisition" and survived! So it subject of many, many papers over the last has been tested by the fire of both actual half century. Several books have been de review by a hard-nosed plant experience and voted to various aspects of the subject. The group of practically oriented skeptics. technology is quite extensive and diffuse. In selecting the authors and the topics, There are also many conflicting opinions the emphasis has been on keeping the ma about some of the important questions. terial practical and useful, so some subjects We hope that the collection under one that are currently of mathematical and the cover of contributions from many of the oretical interest, but have not been demon leading authorities in the field of distillation strated to have practical importance, have control will help to consolidate, unify, and not been included. clarify some of this vast technology. The The book is divided about half and half contributing authors of this book represent between methodology and specific applica tion examples. Chapters 3 through 14 dis both industrial and academic perspectives, and their cumulative experience in the area cuss techniques and methods that have of distillation control adds up to over 400 proven themselves to be useful tools in at tacking distillation control problems.

After an overview of the fundamentals, limitations, and scope of reactive distillation, this book uses rigorous models for steady-state design and dynamic analysis of different types of reactive distillation columns and quantitatively compares the economics of reactive distillation columns with conventional multi-unit processes. It goes beyond traditional steady-state design that primarily considers the capital investment and energy costs when analyzing the control structure and the dynamic robustness of disturbances, and discusses how to maximize the economic and environmental benefits of reactive distillation technology.

A timely treatment of distillationcombining steady-state designand dynamic controllability As the world continues to seek new sources of energy, the distillation process remains one of the most important separation methods in the chemical, petroleum, and energy industries. And as new renewable sources of energy and chemical feedstocks become more universally utilized, the issues of distillation design and control will remain vital to a future sustainable lifestyle. Distillation Design and Control Using Aspen Simulation introduces the current status and future implications of this vital technology from the dual perspectives of steady-state design and dynamics. Where traditional design texts have focused mainly on the steady-state economic aspects of distillation design, William Luyben also addresses such issues as dynamic performance in the face of disturbances. Utilizing the commercial simulators Aspen Plus and Aspen Dynamics, the text guides future and practicing chemical engineers first in the development of optimal steady-state designs of distillation systems, and then in the development of effective control structures. Unique features of the text include: * In-depth coverage of the dynamics of column design to help develop effective control structures for distillation columns * Development of rigorous simulations of single distillation columns and sequences of columns * Coverage of design and control of petroleum fractionators Encompassing nearly four decades of research and practical developments in this dynamic field, the text represents an important reference for both students and experienced engineers faced with distillation problems.

Learn to Design the Best Control Configuration for Any Distillation Column Today, distillation is by far the most common separation technique used in the chemical and petroleum industries. All distillation columns need to be carefully controlled in order to meet specified production and quality levels. Distillation Control enables readers to do this by approaching the subject from a process to develop, analyze, and troubleshoot all aspects of column controls. Readers are efficiency and effectiveness and minimizing coats. Distillation Control begins with a chapter dedicated to underlying principles, including separation processes, reflux and boilup ratios, and composition dynamics. Next, the author covers such critical topics as: Composition control Pressure control and condensers Reboilers and feed preheaters Application of feedforward Unit optimization Complex towers As readers progress through the text, they’ll discover that the best control configuration for a distillation column is largely determined using steady-state process characteristics. The stage-by-stage separation models that the author sets forth for column design, therefore, provide information that is essential in developing the optimal control configuration. In addition to its clear explanations, Distillation Control is filled with clear diagrams and illustrations that clarify complex concepts and guide readers through multi-step procedures. Engineers as well as other professionals working in process facilities that use distillation to separate materials will fin that this book enables them to implement the latest tested and proven distillation control methods to meet their particular processing needs.

Distillation has historically been the main method for separating mixtures in the chemical process industry. However, despite the flexibility and widespread use of distillation processes, they still remain extremely energy inefficient. Increased optimization and novel distillation concepts can deliver substantial benefits, not just in terms of significantly lower energy use, but also in reducing capital investment and improving eco-efficiency. While likely to remain the separation technology of choice for the next few decades, there is no doubt that distillation technologies need to make radical changes in order to meet the demands of the energy-conscious society. Advanced Distillation Technologies: Design, Control and Applications gives a deep and broad insight into integrated separations using non-conventional arrangements, including both current and upcoming process intensification technologies. It includes: Key concepts in distillation technology Principles of design, control, sizing and economics of distillation Dividing-wall column (DWC) – design, configurations, optimal operation and energy efficient and advanced control DWC applications in ternary separations, azeotropic, extractive and reactive distillation Heat integrated distillation column (HIDiC) – design, equipment and configurations Heat-pump assisted applications (MVR, TVR, AHP, CHRP, TAHP and others) Cyclic distillation technology – concepts, modeling approach, design and control issues Reactive distillation – fundamentals, equipment, applications, feasibility scheme Results of rigorous simulations in Mathworks Matlab & Simulink, Aspen Plus, Dynamics and Custom Modeler Containing abundant examples and industrial case studies, this is a unique resource that tackles the most advanced distillation technologies – all the way from the conceptual design to practical implementation. The author of Advanced Distillation Technologies, Dr. Ir. Anton A. Kiss, has been awarded the Hoogewerff Jongerenprijs 2013. Find out more (website in Dutch)...

A distillation column is both multivariable and nonlinear - and it consumes immense quantities of energy. Yet, despite the desigh challenges it presents, it is still the most popular unit operation for refining in industrial plants today. Much has been published on the subject of distillation column design, but much remains to be explained. That is why this book is unique. In a departure from the more traditional empirical and theoretical approaches, it introduced the reader to the practical realm, by presenting quantitative design techniques that have been demonstrated to be useful and valid over the course of hundreds of actual applications. The book is divided into three main parts. Part I, an introduction, presents an industrial perspective of control objectives. It discusses briefly the relationship between column design features and column controllability. It thus provides a short refresher course for chemical engineers and background for those trained in other branches of engineering. Part II, Concepts and Configurations, discusses column overhead and base arrangements, typical control schemes, and some hardware considerations. Part III is dedicated to quantitative design. Mathematical models are presented for pressure and differential pressure controls, liquid level control, and composition control of binary distillation. Emphasis on topics of primary interest to the control engineer Essentially nonmathematical treatment Ideal for those involved in troubleshooting existing columns as well to design engineers

Hands-on guidance for the design, control, and operation of azeotropic distillation systems Following this book's step-by-step guidance, readers learn to master tested and proven methods to overcome a major problem in chemical processing: the distillation and separation of azeotropes. Practical in focus, the book fully details the design, control, and operation of azeotropic distillation systems, using rigorous steady-state and dynamic simulation tools. Design and Control of Distillation Systems for Separating Azeotropes is divided into five parts: Fundamentals and tools Separations without adding other components Separations using light entrainer (heterogeneous azeotropic distillation) Separations using heavy entrainer (extractive distillation) Other ways for separating azeotropes The distillation methods presented cover a variety of important industrial chemical systems, including the processing of biofuels. For most of these chemical systems, the authors explain how to achieve economically optimum steady-state designs. Moreover, readers learn how to implement practical control structures that provide effective load rejection to manage disturbances in throughput and feed composition. Trade-offs between steady-state energy savings and dynamic controllability are discussed, helping readers design and implement the distillation system that best meets their particular needs. In addition, economic and dynamic comparisons between alternative methods are presented, including an example of azeotropic distillation versus extractive distillation for the isopropanol/water system. With its focus on practical solutions, Design and Control of Distillation Systems for Separating Azeotropes is ideal for engineers facing a broad range of azeotropic separation problems. Moreover, this book is recommended as a supplemental text for undergraduate and graduate engineering courses in design, control, mass transfer, and bio-processing.

Most available books in chemical engineering mainly pertain to continuous processes, with batch distillation relegated to a small section. Filling this void in the chemical engineering literature, Batch Distillation: Simulation, Optimal Design, and Control, Second Edition helps readers gain a solid, hands-on background in batch processing. The second edition of this bestseller explores numerous new developments in batch distillation that have emerged since the publication of the first edition. New to the Second Edition Special sections on complex column configurations and azeotropic, extractive, and reactive distillation A chapter on various kinds of uncertainties in batch distillation A chapter covering software packages for batch distillation simulation, design, optimization, and control Separate chapters on complex columns and complex systems Up-to-date references and coverage of recent research articles This edition continues to explain how to effectively design, synthesize, and make operations decisions related to batch processes. Through careful treatments of uncertainty analysis, optimization, and optimal control methods, the author gives readers the necessary tools for making the best decisions in practice. While primarily designed for a graduate course in batch distillation, the text can also be used in undergraduate chemical engineering courses. In addition, researchers and academics faced with batch distillation research problems and practicing chemical engineers tackling problems in actual day-to-day operations will find the book to be a useful reference source.