This book focuses on the state-of-the-art developments in machining with nanomaterials. Numerous in-depth case studies illustrate the practical use of nanomaterials in industry, including how thin film nanostructures can be applied to solving machining problems and how coatings can improve tool life and reduce machining costs in an environmentally acceptable way. Chapters include discussions on, among other things: Comparisons of re-coated cutting tools and re-ground drills The modeling and machining of medical materials, particularly implants, for optimum biocompatibility including corrosion resistance, bio adhesiveness, and elasticity Recent developments in machining difficult-to-cut materials, as well as machining brittle materials using nanostructured diamond tools Spindle Speed Variation (SSV) for machining chatter suppression Nano grinding with abrasives to produce micro- and nano fluidic devices. The importance of proper design of cutting tools, including milling tools, single point turning tools, and micro cutting tools is reinforced throughout the book. This is an ideal book for engineers in industry, practitioners, students, teachers, and researchers.

Metal cutting is widely used in producing manufactured products. The technology has advanced considerably along with new materials, computers and sensors. This new edition considers the scientific principles of metal cutting and their practical application to manufacturing problems. It begins with metal cutting mechanics, principles of vibration and experimental modal analysis applied to solving shop floor problems. There is in-depth coverage of chatter vibrations, a problem experienced daily by manufacturing engineers. Programming, design and automation of CNC (computer numerical control) machine tools, NC (numerical control) programming and CAD/CAM technology are discussed. The text also covers the selection of drive actuators, feedback sensors, modelling and control of feed drives, the design of real time trajectory generation and interpolation algorithms and CNC-oriented error analysis in detail. Each chapter includes examples drawn from industry, design projects and homework problems. This is ideal for advanced undergraduate and graduate students and also practising engineers.

This book summarizes the author’s lifetime achievements, offering new perspectives and approaches in the field of metal cutting theory and its applications. The topics discussed include Non-Euclidian Geometry of Cutting Tools, Non-free Cutting Mechanics and Non-Linear Machine Tool Dynamics, applying non-linear science/complexity to machining, and all the achievements and their practical significance have been theoretically proved and experimentally verified.

This book aims to provide the basic theory of fractional calculus and its applications based on practical schemes and approaches, illustrated with applicable engineering and technical examples, especially focusing on the fractional-order controller design. In the development of this book, the essential theorems and facts in the first two chapters are proven with rigorous mathematical analyses. In addition, the commonly used definitions of Grünwald-Letnikov, Riemann-Liouville, Caputo, and Miller-Ross fractional derivatives are introduced with their properties proved and linked to fractional-order controller design. The last chapter presents several enlightening scenarios of fractional-order control designs, for example, the suppression of machining chatter, the nonlinear motion control of a multilink robot, the simultaneous tracking and stabilization control of a rotary inverted pendulum, and the idle speed control of an internal combustion engine (ICE).

This book presents the recently introduced and already widely referred semi-discretization method for the stability analysis of delayed dynamical systems. Delay differential equations often come up in different fields of engineering, like feedback control systems, machine tool vibrations, balancing/stabilization with reflex delay. The behavior of such systems is often counter-intuitive and closed form analytical formulas can rarely be given even for the linear stability conditions. If parametric excitation is coupled with the delay effect, then the governing equation is a delay differential equation with time periodic coefficients, and the stability properties are even more intriguing. The semi-discretization method is a simple but efficient method that is based on the discretization with respect to the delayed term and the periodic coefficients only. The method can effectively be used to construct stability diagrams in the space of system parameters.

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Machine Tool Structures, Volume 1 deals with fundamental theories and calculation methods for machine tool structures. Experimental investigations into stiffness are discussed, along with the application of the results to the design of machine tool structures. Topics covered range from static and dynamic stiffness to chatter in metal cutting, stability in machine tools, and deformations of machine tool structures. This volume is divided into three sections and opens with a discussion on stiffness specifications and the effect of stiffness on the behavior of the machine under forced vibration conditions. The following chapters explore the stability of the machine structure against chatter; methods of stability analysis; tests and principles of dampers; chatter during grinding operations; and stresses and deformations of closed box structures subjected to bending and shear. Calculation methods for determining stiffness constants of a structure's individual parts, as well as methods for determining the resulting stiffnesses, modal shapes, and their parameters, are also described. The final chapter presents systematic procedures for the analysis of machine tool structures. This book is intended for university students, research workers, and designers.