This book presents new optimization algorithms designed to improve the efficiency of tool paths for five-axis NC machining of sculptured surfaces. The book covers both the structure of the SLAM problem in general and proposes a new extremely efficient approach. It can be used by undergraduate and graduate students and researchers in the field of NC machining and CAD/CAM as well as by corporate research groups for advanced optimization of cutting operations.

This dissertation provides a novel design approach with respect to ruled surface, which is a special type of surface generated by moving a line in the space. Ruled surface is a favorable choice in manufacture and can be found in many application fields. In this dissertation, a ruled surface in Euclidean space is represented as a curve on a dual unit sphere (DUS) by employing the Klein mapping and the Study mapping. A novel definition of dual spherical spline is proposed and a complete kinematic ruled surface approximation algorithm is developed and tested with turbocharger blade data. More generally, a ruled surface is defined by several control points of a dual spherical spline. It provides an initial prototype for the blade geometry optimization with ruled surface. Finally, combining the kinematic ruled surface approximation algorithm with the offset theory, a novel design and manu- facturing strategy is proposed. A desired surface is presented as a tool path of the flank milling method with a cylindrical tool in 5-axis CNC machining. It integrates the manufacturing requirements in the design phase, which can reduce the design- cycle time and save the manufacturing cost.

The book presents the proceedings of the World Congress on Engineering and Technology, Innovation and its Sustainability (WCETIS 2018), which took place on November 28-29, 2018 in Manila, Philippines. The conference featured the following tracks: Industrial Engineering and Healthcare, Sustainable Infrastructure; Water Resources Planning and Management; Heat transfer and fluids; Electronics and Electrical Engineering; and Internet of Things. Papers stem from academia and industry throughout the world, showing a variety of perspectives. Presents the proceedings of the World Congress on Engineering and Technology, Innovation and its Sustainability (WCETIS 2018), November 28-29, 2018 in Manila, Philippines Shows how engineering and technology serve to support a variety for industries from manufacturing to water resources Features papers from a variety of researchers and developers from around the world

Presented here are 130 refereed papers given at the 36th MATADOR Conference held at The University of Manchester in July 2010. The MATADOR series of conferences covers the topics of Manufacturing Automation and Systems Technology, Applications, Design, Organisation and Management, and Research. The proceedings of this Conference contain original papers contributed by researchers from many countries on different continents. The papers cover the principles, techniques and applications in aerospace, automotive, biomedical, energy, consumable goods and process industries. The papers in this volume reflect: • the importance of manufacturing to international wealth creation; • the emerging fields of micro- and nano-manufacture; • the increasing trend towards the fabrication of parts using lasers; • the growing demand for precision engineering and part inspection techniques; and • the changing trends in manufacturing within a global environment.

This updated and expanded edition presents a highly accurate specification for part surface machining. Precise specification reduces the cost of this widely used industrial operation as accurately specified and machined part surfaces do not need to undergo costly final finishing. Dr. Radzevich describes techniques in this volume based primarily on classical differential geometry of surfaces. He then transitions from differential geometry of surfaces to engineering geometry of surfaces, and examines how part surfaces are either machined themselves, or are produced by tools with surfaces that are precisely machined. The book goes on to explain specific methods, such as derivation of planar characteristic curves based on Plücker conoid constructed at a point of the part surface, and that analytical description of part surface is vital for surfaces machined using CNC technology, and especially so for multi-axes NC machines. Providing readers with a powerful tool for analytical description of part surfaces machined on conventional machine tools and numerically controlled machines, this book maximizes understanding on optimal treatment of part surfaces to meet the requirements of today’s high tech industry.

Computer Numerical Control (CNC) controllers are high value-added products counting for over 30% of the price of machine tools. The development of CNC technology depends on the integration of technologies from many different industries, and requires strategic long-term support. “Theory and Design of CNC Systems” covers the elements of control, the design of control systems, and modern open-architecture control systems. Topics covered include Numerical Control Kernel (NCK) design of CNC, Programmable Logic Control (PLC), and the Man-Machine Interface (MMI), as well as the major modules for the development of conversational programming methods. The concepts and primary elements of STEP-NC are also introduced. A collaboration of several authors with considerable experience in CNC development, education, and research, this highly focused textbook on the principles and development technologies of CNC controllers can also be used as a guide for those working on CNC development in industry.

Mechanical design includes an optimization process in which designers always consider objectives such as strength, deflection, weight, wear, corrosion, etc. depending on the requirements. However, design optimization for a complete mechanical assembly leads to a complicated objective function with a large number of design variables. It is a good practice to apply optimization techniques for individual components or intermediate assemblies than a complete assembly. Analytical or numerical methods for calculating the extreme values of a function may perform well in many practical cases, but may fail in more complex design situations. In real design problems, the number of design parameters can be very large and their influence on the value to be optimized (the goal function) can be very complicated, having nonlinear character. In these complex cases, advanced optimization algorithms offer solutions to the problems, because they find a solution near to the global optimum within reasonable time and computational costs. Mechanical Design Optimization Using Advanced Optimization Techniques presents a comprehensive review on latest research and development trends for design optimization of mechanical elements and devices. Using examples of various mechanical elements and devices, the possibilities for design optimization with advanced optimization techniques are demonstrated. Basic and advanced concepts of traditional and advanced optimization techniques are presented, along with real case studies, results of applications of the proposed techniques, and the best optimization strategies to achieve best performance are highlighted. Furthermore, a novel advanced optimization method named teaching-learning-based optimization (TLBO) is presented in this book and this method shows better performance with less computational effort for the large scale problems. Mechanical Design Optimization Using Advanced Optimization Techniques is intended for designers, practitioners, managers, institutes involved in design related projects, applied research workers, academics, and graduate students in mechanical and industrial engineering and will be useful to the industrial product designers for realizing a product as it presents new models and optimization techniques to make tasks easier, logical, efficient and effective. .

Metal cutting is widely used in producing manufactured products. The technology has advanced considerably along with new materials, computers and sensors. This new edition considers the scientific principles of metal cutting and their practical application to manufacturing problems. It begins with metal cutting mechanics, principles of vibration and experimental modal analysis applied to solving shop floor problems. There is in-depth coverage of chatter vibrations, a problem experienced daily by manufacturing engineers. Programming, design and automation of CNC (computer numerical control) machine tools, NC (numerical control) programming and CAD/CAM technology are discussed. The text also covers the selection of drive actuators, feedback sensors, modelling and control of feed drives, the design of real time trajectory generation and interpolation algorithms and CNC-oriented error analysis in detail. Each chapter includes examples drawn from industry, design projects and homework problems. This is ideal for advanced undergraduate and graduate students and also practising engineers.

The manufacturing industry will reap significant benefits from encouraging the development of digital manufacturing science and technology. Digital Manufacturing Science uses theorems, illustrations and tables to introduce the definition, theory architecture, main content, and key technologies of digital manufacturing science. Readers will be able to develop an in-depth understanding of the emergence and the development, the theoretical background, and the techniques and methods of digital manufacturing science. Furthermore, they will also be able to use the basic theories and key technologies described in Digital Manufacturing Science to solve practical engineering problems in modern manufacturing processes. Digital Manufacturing Science is aimed at advanced undergraduate and postgraduate students, academic researchers and researchers in the manufacturing industry. It allows readers to integrate the theories and technologies described with their own research works, and to propose new ideas and new methods to improve the theory and application of digital manufacturing science.