Sheet metal fabrication--from fins and fenders to art--with all the necessary information on tools, preparations, materials, forms, mock-ups, and much more.

Sheet metal is a common and widely used material, which can be easily worked using hand tools or simple machinery. There are lots of opportunities for designing, making and using sheet metal parts to produce elegant, effective and low cost solutions for new items, repairs and modifications to existing components. This new guide takes a practical approach to the manufacture of sheet metal parts, and explains how you can make full use of hand tools and machines to produce ambitious work of a high standard. Topics covered include the use of specialist tools such as snips, nibblers, folders, the jenny, the flypress, punches and dies; and techniques for manufacturing a wide range of sheet metal parts, including marking out, cutting, bending, joining and finishing. There are practical projects to illustrate the use of techniques and tools. Fully illustrated with 337 colour illustrations and 109 CAD diagrams.

Sheet Metal Technology is written in Dave’s unique style with the beginner or vocational student in mind as he demonstrates how a product idea is conceived, developed and then produced by a single craftsman with basic tools. Subjects covered are safety in the shop, use of tools, layout and pattern development, various ways of forming and joining metal along with edging methods, corner systems and panel reinforcement. You will be introduced to the basic sheet metal shop where you will learn about various methods of forming sheet metal and in some instances even constructing your own tools including a rather unique and functional 24" sheet metal brake constructed of hardwood. The final chapter opens with a mass production operation set up to demonstrate the efficiency and economy of modern industrial technology. Then further projects are progressively introduced as skill is acquired. Such projects as a dustpan for the shop, a handy tool tote tray as well as plans for single and double hinge tool boxes. By this time you are an advanced student and ready to construct the unique portable charcoal grill and the impressive three drawer tool chest from the plans provided. Dave Gingery brings it all within your grasp and you will be amazed at what can be produced with tin snips, standard measuring tools and a 24" sheet metal brake.

Professional Sheet Metal Fabrication is the number-one resource for sheet metal workers old and new. Join veteran metalworker Ed Barr as he walks you through the ins and outs of planning a sheet metal project, acquiring the necessary tools and resources, doing the work, and adding the perfect finishing touches for a seamless final product. From his workshop at McPherson College-home of the only accredited four-year degree in automotive restoration technology-Barr not only demonstrates how the latest tools and products work, but also explains why sheet metal reacts the way it does to a wide variety of processes. He includes clear directions for shaping metal using hand tools, the English Wheel, the pneumatic planishing hammer, and other machines, and discusses a variety of ways to cut and join metal through welding, soldering, brazing, and riveting. Dent repair and automotive patch panel fabrication are covered in detail. Readers are also given tips on copying shapes and building foam, wire, and wood station bucks to use as guides during shaping. This is truly the most detailed enthusiast-focused sheet metal how-to book on the market. Whether you're a metal hobbyist or experienced professional, you're sure to find something new in Professional Sheet Metal Fabrication.

This book contains useful instruction and information for metal workers, from novice to intermediate and even advanced, on how to apply force and use good judgment, thorough planning, close observation, creativity, and restraint to create almost any metal part. With this book, simple to complex fabrication and metal forming tasks are within the reach of adept enthusiasts.

By an engineer with decades of practical manufacturing experience, this book is a complete modern guide to sheet metal forming processes and die design - still the most commonly used methodology for the mass-production manufacture of aircraft, automobiles, and complex high-precision parts. It illustrates several different approaches to this intricate field by taking the reader through the "hows" and "whys" of product analysis, as well as the techniques for blanking, punching, bending, deep drawing, stretching, material economy, strip design, movement of metal during stamping, and tooling. While concentrating on simple, applicable engineering methods rather than complex numerical techniques, this practical reference makes it easier for readers to understand the subject by using numerous illustrations, tables, and charts. Emphasizes the influence of materials as an aid to understanding manufacturing processes and operations. Features the essential mathematical formulas and calculations needed for various die operations and performance evaluation. Shows the comparative advantages and liabilities for each manufacturing process and operation. Offers a complete picture of the knowledge and skills needed for the effective design of dies for sheet-metal forming processes highlighted with illustrative examples. Provides properties and typical applications of selected tool and die materials for various die parts.

Imagine transforming a flat sheet of aluminum alloy into an attractive hood scoop. Or designing and making your own aluminum wheel tubs, floorpan and dashboard for your street machine. How about learning to design and build your own body panels, manifolds, brackets and fuel tanks? These are just a few of the many tips and techniques shared by master metal craftsman Ron Fournier. Author of HP's award-winning Metal Fabricator's Handbook, Fournier packs decades of experience designing and shaping sheet metal components for Indy cars, drag race cars, road racers, street rods and street machines into 144 pages. You'll find tips on: · Setting up your own shop · Selecting and using basic hand tools · Proper use of English wheels, beaders, rollers, brakes and power hammers · Pattern design and proper sheet metal selection · Basic metal shaping techniques · The art of hammer forming · Proper riveting techniques · And finally, tips on restoring original sheet metal Whether you're restoring a '32 Ford, constructing a race car, building a show-winning street rod or street machine, or perhaps developing your skills for work in the metal industry, you'll find the information in this book invaluable, and a perfect addition to any home automotive library.

The newly designed Sheet Metal Pocket Manual is a reference book dealing with tables, problems and solutions, and practical on-the-job methods: designed for use by the journeyman while in the field or in the shop; made to be carried in the tool box or in the pocket as a practical data book in general sheet metal work. Specific contents cover perimeters, circumferences, areas, volumes, transitions, offsets, allowances, ducts, gutters, belts and pulleys, screws, rivets, welding rods, welding tips, soldering fluxes, galvanic activity, thermal expansion, sheet metal terms, knots, sheaves, weights, functions of numbers, tap and drill sizes, and masonry fasteners.

Material properties -- Sheet deformation processes -- Deformation of sheet in plane stress -- Simplified stamping analysis -- Load instability and tearing -- Bending of sheet -- Simplified analysis of circular shells -- Cylindrical deep drawing -- Stretching circular shells -- Combined bending and tension of sheet -- Hydroforming.