Optimize plant asset safety and reliability while minimizing operating costs with this invaluable guide to the engineering, operation and maintenance of rotating equipment Based upon his multi-volume Rotating Equipment Handbooks, Forsthoffer's Best Practice Handbook for Rotating Machinery summarises, expands and updates the content from these previous books in a convenient all-in-one volume. Offering comprehensive technical coverage and insider information on best practices derived from lessons learned in the engineering, operation and maintenance of a wide array of rotating equipment, this new title presents: - A unique "Best Practice" and "Lessons Learned" chapter framework, providing bite-sized, troubleshooting instruction on complex operation and maintenance issues across a wide array of industrial rotating machinery. - Five chapters of completely new material combined with updated material from earlier volumes, making this the most comprehensive and up-to-date handbook for rotary equipment currently available. Intended for maintenance, engineering, operation and management, Forsthoffer's Best Practice Handbook for Rotating Machinery is a one-stop resource, packed with a lifetime's rotating machinery experience, to help you improve efficiency, safety, reliability and cost. - A unique "Lessons Learned/Best Practices" component opens and acts as a framework for each chapter. Readers not only become familiar with a wide array of industrial rotating machinery; they learn how to operate and maintain it by adopting the troubleshooting perspective that the book provides - Five chapters of completely new material combined with totally updated material from earlier volumes of Forsthoffer's Handbook make this the most comprehensive and up-to-date handbook for rotary equipment currently - Users of Forsthoffer's multi-volume Rotating Equipment Handbooks now have an updated set, with expanded coverage, all in one convenient, reasonably-priced volume

A practical course in the fundamentals of machinery diagnostics for anyone who works with rotating machinery, from operator to manager, from design engineer to machinery diagnostician. This comprehensive book thoroughly explains and demystifies important concepts needed for effective machinery malfunction diagnosis: (A) Vibration fundamentals: vibration, phase, and vibration vectors. (B) Data plots: timebase, average shaft centerline, polar, Bode, APHT, spectrum, trend XY, and the orbit. (C) Rotor dynamics: the rotor model, dynamic stiffness, modes of vibration, anisotropic (asymmetric) stiffness, stability analysis, torsional and axial vibration, and basic balancing. Modern root locus methods (pioneered by Walter R. Evans) are used throughout this book. (D) Malfunctions: unbalance, rotor bow, high radial loads, misalignment, rub and looseness, fluid-induced instability, and shaft cracks. Hundreds of full-color illustrations explain key concepts, and several detailed case studies show how these concepts were used to solve real machinery problems. A comprehensive glossary of diagnostic terms is included.

In one complete volume, this essential reference presents an in-depth overview of the theoretical principles and techniques of electrical machine design. This timely new edition offers up-to-date theory and guidelines for the design of electrical machines, taking into account recent advances in permanent magnet machines as well as synchronous reluctance machines. New coverage includes: Brand new material on the ecological impact of the motors, covering the eco-design principles of rotating electrical machines An expanded section on the design of permanent magnet synchronous machines, now reporting on the design of tooth-coil, high-torque permanent magnet machines and their properties Large updates and new material on synchronous reluctance machines, air-gap inductance, losses in and resistivity of permanent magnets (PM), operating point of loaded PM circuit, PM machine design, and minimizing the losses in electrical machines> End-of-chapter exercises and new direct design examples with methods and solutions to real design problems> A supplementary website hosts two machine design examples created with MATHCAD: rotor surface magnet permanent magnet machine and squirrel cage induction machine calculations. Also a MATLAB code for optimizing the design of an induction motor is provided Outlining a step-by-step sequence of machine design, this book enables electrical machine designers to design rotating electrical machines. With a thorough treatment of all existing and emerging technologies in the field, it is a useful manual for professionals working in the diagnosis of electrical machines and drives. A rigorous introduction to the theoretical principles and techniques makes the book invaluable to senior electrical engineering students, postgraduates, researchers and university lecturers involved in electrical drives technology and electromechanical energy conversion.

This book starts with the invention of the wheel nearly 5000 years ago, and via Archimedes, Aristotle and Hero describes the first practical applications such as water wheels and grinding wheels, pushing on to more rigorous scientific research by inquiring minds such as Leonardo da Vinci and Copernicus in later ages. Newton and Leibniz followed, and beam structures received maximum attention three centuries ago. As focus shifts and related disciplines such as mathematics and physics also develop, slowly turbomachines and rotor and blade dynamics as we know the subject now take shape. While the book traces the events leading to Laval and Parsons Turbines, the emphasis is on rotor and blade dynamics aspects that pushed these turbines to their limits in the last century. The tabular and graphical methods developed in the pre-computer era have taken different form in the last fifty years through finite element methods. The methods evolved in the last century are discussed in detail to help modern day designers and researchers. This book will be useful to young researchers and engineers in industry and educational institutions engaged in rotor and blade dynamics work in understanding the past and the present developments and what is expected in future. Faculty and industry engineers can benefit from this broad perspective history in formulating their developmental plans.

A theoretical and practical understanding of unbalance and misalignment in rotating equipment is presented here. These two conditions account for the vast majority of problems with rotating equipment encountered in the real world.;Numerous examples and solutions are included to assist in understanding the various concepts. Included is information on vibration and how it is used to determine the operational integrity of rotating machinery. Also detailed are the relationships between various vibration characteristics which provide an understanding of the forces generated within operating machinery when conditions of unbalance and misalignment are present. Resonance and beat frequencies are detailed along with sources and cures.;Also covered are proper inspection procedures, single plane and dual plane methods of balancing rotating equipment, the three circle method of balancing slow speed fans, advanced rim and face method of precision alignment, and the reverse indicator method of alignment plus much more to fortify the learning experience.

Rotating machinery (eg pumps, motors, compressors) is normally manufactured to precise measurements but there comes a point when the costs of manufacture mean that further precision is not cost-effective and thus any slight imbalance inherent in the machine will need to be attended to after manufacture. When such machinery is in operation, often at very high speeds of thousands of revs per minute, any imbalance will set up vibration and often noise. In addition, such imbalance will cause extra wear and loss of efficiency in the machine. The answer is to balance the affected parts of the machine so that it operates smoothly and efficiently.This book is a practical account of such balancing techniques e.g how to balance a rotor, how to set up and verify performance of a balancing machine, and procedures for on-site balancing. In addition, other common causes of vibration will be covered e.g. misalignment, bad bearings and looseness.This book is the distillation of a successful course run by the author and developed over 20 years. University engineering departments do not teach balancing techniques beyond the very basic, and there is a need for educators and engineers to have a practical book available on the topic.·A practical book which will help the reader understand the importance of balance in today's high technology world·Outlines the history of dynamic balancing and other vibration reduction techniques·Profusely illustrated throughout

Process machines are critical to the profitability of processes. Safe, efficient and reliable machines are required to maintain dependable manufacturing processes that can create saleable, on-spec product on time, and at the desired production rate. As the wards of process machinery, we wish to keep our equipment in serviceable condition. One of the most challenging aspects of a machinery professional or operator’s job is deciding whether an operating machine should be shut down due to a perceived problem or be allowed to keep operating. If he or she wrongly recommends a repair be conducted, the remaining useful machine life is wasted, but if he or she is right, they can save the organization from severe consequences, such as product releases, fires, costly secondary machine damage, etc. This economic balancing act is at the heart of all machinery assessments. Troubleshooting is part science and part art. Simple troubleshooting tables or decision trees are rarely effective in solving complex, real-world machine problems. For this reason, the authors want to offer a novel way to attack machinery issues that can adversely affect the reliability and efficiency of your plant processes. The methodology presented in this book is not a rigid “cook book” approach but rather a flexible and dynamic process aimed at exploring process plant machines holistically, in order uncover the true nature the problem at hand.

This book offers an overview of current methods for the intelligent monitoring of rotating machines. It describes the foundations of smart monitoring, guiding readers to develop appropriate machine learning and statistical models for answering important challenges, such as the management and analysis of a large volume of data. It also discusses real-world case studies, highlighting some practical issues and proposing solutions to them. The book offers extensive information on research trends, and innovative strategies to solve emerging, practical issues. It addresses both academics and professionals dealing with condition monitoring, and mechanical and production engineering issues, in the era of industry 4.0.

Forsthoffer's Proven Guidelines for Rotating Machinery Excellence draws on Forsthoffer's 60 years of industry experience to get new operatives up to speed fast. Each of the topics covered are selected based on hard-won knowledge of where problems with rotating machinery originate. This easy to use, highly-illustrated book is designed to elevate the competence of entry level personnel to enable them to immediately contribute to providing optimum rotating machinery reliability for their companies. The first 3 chapters address practical personal rotating machinery awareness, detail how to optimize this awareness to identify "low hanging fruit" safety and reliability improvement opportunities and how to define and implement a cost-effective action plan. The remaining chapters focus on the function of key components in each type of rotating machinery and how to monitor and correct their condition before failure. The last chapter is an RCA (Root Cause Analysis) procedure chapter detailing effective Root Cause Identification before a Failure to prevent a costly failure and the need for a RCFA. - Real-life examples are provided from the field of operation and maintenance of rotating machinery, helping readers to implement effectively - Includes important advice on monitoring approaches for different types of machines, highlighting differences between working with pumps and compressors - A chapter on Root Cause Identification features proven methods to help your organization to prevent machinery failures

'Fundamentals of Rotating Equipment' is an overview of the main types of rotating machinery in industry, and covers such aspects as system dynamics, surge control, vibration and balancing, radial bearing design, performance parameters, rotor system design and operation, rotor axial (thrust) forces, performance objectives and mechanical restraints, auxiliary systems and seals. This book will enhance rotating equipment reliability and safety throughout the many industries where such equipment is vital to a successful business. Over recent years there have been substantial changes in those industries which are concerned with the design, purchase and use of special purpose (ie critical, high-revenue) rotating equipment. Key personnel have been the victims of early retirement or have moved to other industries: contractors and end-users have reduced their technical staff and consequently have to learn complex material ‘from scratch’. As a result, many companies are finding that they are devoting unnecessary man hours to the discovery and explanation of basic principles, and having to explain these to clients who should already be aware of them. In addition, the lack of understanding by contractors and users of equipment characteristics and operating systems often results in a ‘wrong fit’ and a costly reliability problem. The stakes can be high, and it against this background that this book has been published. It is the outcome of many years experience and is based on well-honed teaching material which is easily readable, understandable and actually enjoyable! This is a five volume set. The volumes are: 1. Fundamentals of Rotating Equipment 2. Pumps 3. Compressors 4. Auxiliary Systems 5. Reliability Optimization thru Component Condition Monitoring and Root Cause Analysis * A distillation of many years of on-site training by a well-known US Engineer who also operates in the Middle East. * A Practical book written in a succinct style and well illustrated throughout. * An overview of the main types of rotating machinery in industry.