This book focuses on plastics process analysis, instrumentation for modern manufacturing in the plastics industry. Process analysis is the starting point since plastics processing is different from processing of metals, ceramics, and other materials. Plastics materials show unique behavior in terms of heat transfer, fluid flow, viscoelastic behavior, and a dependence of the previous time, temperature and shear history which determines how the material responds during processing and its end use. Many of the manufacturing processes are continuous or cyclical in nature. The systems are flow systems in which the process variables, such as time, temperature, position, melt and hydraulic pressure, must be controlled to achieve a satisfactory product which is typically specified by critical dimensions and physical properties which vary with the processing conditions. Instrumentation has to be selected so that it survives the harsh manufacturing environment of high pressures, temperatures and shear rates, and yet it has to have a fast response to measure the process dynamics. At many times the measurements have to be in a non-contact mode so as not to disturb the melt or the finished product. Plastics resins are reactive systems. The resins will degrade if the process conditions are not controlled. Analysis of the process allows one to strategize how to minimize degradation and optimize end-use properties.

This book introduces the subject of process analysis, instrumentation and control for modern manufacturing in the plastics industry. It addresses process analysis (i.e. why plastics manufacturing is unique), the required instrumentation, hardware, data acquisition, and control loop strategy, and the tools of process monitoring, diagnostics, and control.

This comprehensive book provides guidelines for maximizing plastics proc essing efficiency in the manufacture of all types of products, using all types of plastics. A practical approach is employed to present fundamental, yet comprehensive, coverage of processing concepts. The information and data presented by the many tables and figures interrelate the different variables that affect injection molding, extrusion, blow molding, thermoforming, compression molding, reinforced plastics molding, rotational molding, re action injection molding, coining, casting, and other processes. The text presents a great number of problems pertaining to different phases of processing. Solutions are provided that will meet product per formance requirements at the lowest cost. Many of the processing variables and their behaviors in the different processes are the same, as they all in volve basic conditions of temperature, time, and pressure. The book begins with information applicable to all processes, on topics such as melt soft ening flow and controls; all processes fit into an overall scheme that re quires the interaction and proper control of systems. Individual processes are reviewed to show the effects of changing different variables to meet the goal of zero defects. The content is arranged to provide a natural progres sion from simple to complex situations, which range from control of a sin gle manual machine to simulation of sophisticated computerized processes that interface with many different processing functions.

POLYMERS AND ADDITVES IN EXTREME ENVIRONMENTS Uniquely catalogs polymers and additives for uses in extreme applications such as in high or low pressure, high or low temperature, deep water and other special applications. The book includes chapters on aqueous environments including polymeric membranes for water purification and wastewater treatment; extreme pressure environments such as oils and lubricants for combustion engines as well as materials used for deep drilling such as surfactants, scale inhibitors, foaming agents, defoamers, propellants, fracturing fluids; extreme temperatures is subdivided in high and low temperature applications including gasketing materials, fuel tank sealants, expulsion bladders, fuel cell materials, and on the other hand, cold weather articles and thermoregulatory textiles; electrical applications include solar cell devices, triboelectric generators, fuel cell applications, electrochromic materials and batteries; medical applications include polymers for contact lenses, materials for tissue engineering, sophisticated drug delivery systems; aerospace applications include outer space applications such as low temperature and pressure, also cosmic rays, outgassing, and atomic erosion, as well as materials for electrostactic dissipative coatings and space suits; a final chapter detailing materials that are used in other extreme environments, such as adhesives, and polymeric concrete materials. Audience Materials and polymer scientists working in manufacturing and plastics, civil and mechanical engineers in various industries such as automotive, aircraft, space, marine and shipping, electronics, construction, electrical, etc. will find this book essential. The book will also serve the needs of engineers and specialists who have only a passing contact with polymers and additives in industrial setting need to know more.

Presents a state-of-the art review of instrumentation and automation practices in the paper, rubber, plastics and polymerization industries, including original research and practical projects. Among subject areas covered are: rubber industry process control and related topics; modeling and control of paper industry processes; applications of adaptive and predictive control in the pulp and paper industry; batch reactor control technology; adaptive process control concepts for plastics processing units; modeling and control of polymerization processes; paper industry process control; measurement and modeling problems in polymer processing of non-sheet processes; control of extrusion and blow molding; mill-wide control in the paper industry; user's needs and expected developments in sensors for the control of production of sheet products; instrumentation for polymer processing and modeling of paper industry processes.

Processing techniques are critical to the performance of polymer products which are used in a wide range of industries. Advances in polymer processing: From macro- to nano- scales reviews the latest advances in polymer processing, techniques and materials.Part one reviews the fundamentals of polymer processing with chapters on rheology, materials and polymer extrusion. Part two then discusses advances in moulding technology with chapters on such topics as compression, rotational and blow moulding of polymers. Chapters in Part three review alternative processing technologies such as calendaring and coating, foam processing and radiation processing of polymers. Part four discusses micro and nano-technologies with coverage of themes such as processing of macro, micro and nanocomposites and processing of carbon nanotubes. The final section of the book addresses post-processing technologies with chapters on online monitoring and computer modelling as well as joining, machining, finishing and decorating of polymers.With is distinguished editors and team of international contributors, Advances in polymer processing: From macro- to nano- scales is an invaluable reference for engineers and academics concerned with polymer processing. - Reviews the latest advances in polymer processing, techniques and materials analysing new challenges and opportunities - Discusses the fundamentals of polymer processing considering the compounding and mixing of polymers as well as extrusion - Assesses alternative processing technologies including calendaring and coating and thermoforming of polymers

The intention of this book is to teach SPC and its application to specific processes in an integrated fashion. Many SPC training programs are taught by people that are very familiar with statistics but know little about plastics processing technology. However, successful implementation of SPC requires an understanding of SPC as well as process know-how. This book, therefore, aims to teach not only the principles of SPC but also basic injection molding and extrusion process technology.

Analytical Instrumentation examines analyzers for detecting pollutants and other hazardous matter, including carbon monoxide, chlorine, fluoride, hydrogen sulfide, mercury, and phosphorous. Also covers selection, application, and sampling procedures. Béla G. Lipták speaks on Post-Oil Energy Technology on the AT&T Tech Channel.