Provides an in-depth understanding of the fundamentals of a wide range of state-of-the-art materials manufacturing processes Modern manufacturing is at the core of industrial production from base materials to semi-finished goods and final products. Over the last decade, a variety of innovative methods have been developed that allow for manufacturing processes that are more versatile, less energy-consuming, and more environmentally friendly. This book provides readers with everything they need to know about the many manufacturing processes of today. Presented in three parts, Modern Manufacturing Processes starts by covering advanced manufacturing forming processes such as sheet forming, powder forming, and injection molding. The second part deals with thermal and energy-assisted manufacturing processes, including warm and hot hydrostamping. It also covers high speed forming (electromagnetic, electrohydraulic, and explosive forming). The third part reviews advanced material removal process like advanced grinding, electro-discharge machining, micro milling, and laser machining. It also looks at high speed and hard machining and examines advances in material modeling for manufacturing analysis and simulation. Offers a comprehensive overview of advanced materials manufacturing processes Provides practice-oriented information to help readers find the right manufacturing methods for the intended applications Highly relevant for material scientists and engineers in industry Modern Manufacturing Processes is an ideal book for practitioners and researchers in materials and mechanical engineering.

Reflecting the increasing importance of ceramics, polymers, composites, and silicon in manufacturing, Fundamentals of Modern Manufacturing Second Edition provides a comprehensive treatment of these other materials and their processing, without sacrificing its solid coverage of metals and metal processing. Topics include such modern processes as rapid prototyping, microfabrication, high speed machining and nanofabrication. Additional features include: Emphasis on how material properties relate to the process variables in a given process. Emphasis on manufacturing science and quantitative engineering analysis of manufacturing processes. More than 500 quantitative problems are included as end of chapter exercises. Multiple choice quizzes in all but one chapter (approximately 500 questions). Coverage of electronics manufacturing, one of the most commercially important areas in today's technology oriented economy. Historical notes are included to introduce manufacturing from the earliest materials and processes, like woodworking, to the most recent.

The first manufacturing book to examine time-based break-even analysis, this landmark reference/text applies cost analysis to a variety of industrial processes, employing a new, problem-based approach to manufacturing procedures, materials, and management. An Introduction to Manufacturing Processes and Materials integrates analysis of material costs and process costs, yielding a realistic, effective approach to planning and executing efficient manufacturing schemes. It discusses tool engineering, particularly in terms of cost for press work, forming dies, and casting patterns, process parameters such as gating and riser design for casting, feeds, and more.

International conference on Advanced Materials and Manufacturing Processes (ICAMMP 18) Selected, peer reviewed papers from the International Conference on Advanced Materials and Manufacturing Processes (ICAMMP 2018), March 30 - 31, 2018, Vizianagaram, India

An encyclopaedic guide to production techniques and materials for product and industrial designers, engineers, and architects. Today's product designers are presented with a myriad of choices when creating their work and preparing it for manufacture. They have to be knowledgeable about a vast repertoire of processes, ranging from what used to be known as traditional "crafts" to the latest technology, to enable their designs to be manufactured effectively and efficiently. Information on the internet about such processes is often unreliable, and search engines do not usefully organize material for designers. This fundamental new resource explores innovative production techniques and materials that are having an impact on the design industry worldwide. Organized into four easily referenced parts—Forming, Cutting, Joining, and Finishing—over seventy manufacturing processes are explained in depth with full technical descriptions; analyses of the typical applications, design opportunities, and considerations each process offers; and information on cost, speed, and environmental impact. The accompanying step-by-step case studies look at a product or component being manufactured at a leading international supplier. A directory of more than fifty materials includes a detailed technical profile, images of typical applications and finishes, and an overview of each material's design characteristics. With some 1,200 color photographs and technical illustrations, specially commissioned for this book, this is the definitive reference for product designers, 3D designers, engineers, and architects who need a convenient, highly accessible, and practical reference.

Mechanics of Materials in Modern Manufacturing Methods and Processing Techniques provides a detailed overview of the latest developments in the mechanics of modern metal forming manufacturing. Focused on mechanics as opposed to process, it looks at the mechanical behavior of materials exposed to loading and environmental conditions related to modern manufacturing processes, covering deformation as well as damage and fracture processes. The book progresses from forming to machining and surface-treatment processes, and concludes with a series of chapters looking at recent and emerging technologies. Other topics covered include simulations in autofrettage processes, modeling strategies related to cutting simulations, residual stress caused by high thermomechanical gradients and pultrusion, as well as the mechanics of the curing process, forging, and cold spraying, among others. Some non-metallic materials, such as ceramics and composites, are covered as well.

A practical guide to materials and manufacturing concepts and applicationsWritten in a straightforward, conversational style, this comprehensive textbook offers a hands-on introduction to materials science and manufacturing techniques. You will explore metallic and nonmetallic materials, their properties and applications, and how products are made from them, including traditional, additive, and advanced manufacturing methods. Materials and Manufacturing: An Introduction to How They Work and Why It Matters starts off by explaining materials science fundamentals and progresses to outline manufacturing processes in the order in which they are often employed. Coverage includes:•Metallic materials and processing•Nonmetallic materials and processing•Practical considerations in materials and manufacturing•Material structure, identification, and application•Compositional and property-based classification•Mechanical, thermal, and environmental concepts•Methods of testing materials•Sawing, broaching, filing, and abrasive machining•Milling, turning, boring, and hole making operations•Cohesive assembly through heat and chemical welding•Mechanical and adhesive assembly and finishing operations•The benefits and roles of additive and advanced manufacturing

The text provides the reader with an in-depth understanding of the need for next-generation materials and manufacturing, especially in terms of their designing process, manufacturing, upscaling, and finally their selection for industrial applications. It further discusses path-planning strategies for robot-based additive manufacturing. Discusses synthesis, modelling, and analysis of green composites and functionally graded materials. Explains hybrid manufacturing processes to address the challenges faced by the manufacturing industries. Covers additive manufacturing of advanced materials for smart products. Presents applications of lasers for sensing, characterization, and material processing. Illustrates principles and applications of 4D printing and cold spray-based additive manufacturing. The book focuses on sustainability in material and manufacturing processes. It covers important topics such as material recycling, optimal utilization of resources, green materials, improving surface inhomogeneity, stable material properties, and utilization of renewable energy sources. The text highlights the applications of deep learning for diagnosis and analysis in materials and manufacturing technologies. It is primarily written for senior undergraduate, graduate students, and academic researchers in the fields of manufacturing engineering, industrial and production engineering, materials science and engineering, and mechanical engineering.

Modern Manufacturing Technology & Cost Estimation offers a systematic coverage of essential advanced manufacturing processes. Throughout the book authors stress practical approach to near-net-shape and non-traditional (EDM, ECM) processes. Technological developments have recently advanced along with materials, tooling and machines. This book serves as the concise resource related to: Electrophysical and electrochemical methods and principles Near-net-shape processes and applications Technological Knowledge systems developments material - process: cost relationships¿ technology-oriented published, Internet and periodical information This book enables a practitioner: efficiently perform feasibility study develop a basis for cost-oriented decision support acquire new knowledge or to refresh knowledge related to manufacturing analysis and characteristics. This on-the-job book will support cost justification studies, reduce decision time which is critical for busy professionals. Furthermore, it offers common engineering vision for the cross-functional team of manufacturing engineer, product designer, purchasing specialist, sales and marketing professionals. It is written for a practitioner who does not have time to undertake the long hours needed to research the subject The cost reduction course presented in this book can become a model for a set of training courses. Additionally, the book contains useful visual models and templates, examples and diagrams. If technologies described in this book can replace several traditional operations, consolidate product features and improve quality, that means, based on Modern Manufacturing Technology & Cost Estimation a practitioner will be able: generate more creative and cost saving ideas, concepts correctly diagnose a manufacturing problem optimize material and process selection improve mold and die manufacturing processes